• 제목/요약/키워드: Fracture prediction

검색결과 429건 처리시간 0.021초

연속체요소 및 손상이론을 이용한 고강도강 차량부품의 변형기구와 파단 예측 (Prediction of Deformation Mechanism and Fracture for an Auto-Part with Advanced High Strength Steel using Solid Element and Damage Theory)

  • 곽종환;윤석주;김세호;박종규;한홍근
    • 소성∙가공
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    • 제26권5호
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    • pp.293-299
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    • 2017
  • In this paper, finite element stamping analysis was carried out for the front lower arm to examine the applicability of solid element with damage theory to predict shear fracture phenomena induced by sheared edge as well as deformation mechanisms. Mechanical properties related to deformation and damage theory were determined from tensile test. Shear fracture was predicted by normalized Cockcroft-Latham model with initial imposition of the damage value along the sheared edge. Simulation results illustrated that the analysis with solid element and damage theory predicted edge profile, strain distribution, and forming load more accurately than the analysis with shell element. Simulation with solid element can also predict the shear fracture more exactly comparing to analysis with shell element and forming limit curve.

형상압연시 연성파괴의 탄소성 유한요소해석 (The Elasto-Plastic Finite Element Analysis of Ductile Fracture in Shape Rolling)

  • 원영목;오규환
    • 소성∙가공
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    • 제5권1호
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    • pp.72-80
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    • 1996
  • During the shape rolling process the influence of reduction ration and taper of shape roller on deformation and limit of ductile fracture such as free surface cracks developing in the workpiece has been studied. The deformation behaviours were analyzed by the 3-dimensional elasto-pastic finite element method and the conditions of ductile fracture were determined from 3-dimensional elasto-plastic finite element method and modified Cockrogt-Latham criterion. The deformed geometry and prediction of ductile fracture by 3-dimensional elasto-plastic finite element method are compared with experimental results The calcuated results are in good agreements with experimental data. The analysis used in the study was found to be effective in predicting the shape rolling process.

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세라믹/금속 접합재에 대한 정적강도의 파괴역학적 평가 (Evaluation of Static Strength Applying to Fracture Mechanics on Ceramic/Metal bonded Joint)

  • 김기성
    • 한국생산제조학회지
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    • 제5권4호
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    • pp.53-62
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    • 1996
  • Recently, ceramic / metal bonded joints have led to inccreasing use of structural materials such as automobile, heat engine in various industries. In this paper, a method to analyze an interface crack under both residual stresses and applied loading was proposed. and some results of boundary element method(BEM) analysis Were presented, Fracture thoughness tests of ceramic/metals bonded joints with an interface crack Were carried out, and the stress intensity factors of these joints Ware analyzed by BEM. Also crack propagtion direction was simulated numerically by using BEM. Crack propagation angle was able to easily determine based on the maximum stress concept. The prediction of fracture strength by the fracture thoughness of the ceramics/metals bonded joints was proposed.

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소형펀치 시험을 이용한 API X52 저온 수소환경 파괴인성 예측 (Fracture Toughness Prediction of API X52 Using Small Punch Test Data in Hydrogen at Low Temperatures)

  • 김재윤;서기완;김윤재;김기석
    • 한국압력기기공학회 논문집
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    • 제19권2호
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    • pp.117-129
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    • 2023
  • Hydrogen embrittlement of a pipe is an important factor in hydrogen transport. To characterize hydrogen embrittlement, tensile and fracture toughness tests should be conducted. However, in the case of hydrogen-embrittled materials, it is difficult to perform tests in hydrogen environment, particularly at low temperatures. It would be useful to develop a methodology to predict the fracture toughness of hydrogen-embrittled materials at low temperatures using more efficient tests. In this study, the fracture toughness of API X52 steels in hydrogen at low temperatures is predicted from numerical simulation using coupled finite element (FE) damage analyses with FE diffusion analysis, calibrated by analyzing small punch test data.

Numerical simulation of the femur fracture under static loading

  • El Sallah, Zagane Mohammed;Smail, Benbarek;Abderahmane, Sahli;Bouiadjra, B. Bachir;Boualem, Serier
    • Structural Engineering and Mechanics
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    • 제60권3호
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    • pp.405-412
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    • 2016
  • Bone is a living material with a complex hierarchical structure that gives it remarkable mechanical properties. Bone constantly undergoes mechanical. Its quality and resistance to fracture is constantly changing over time through the process of bone remodeling. Numerical modeling allows the study of the bone mechanical behavior and the prediction of different trauma caused by accidents without expose humans to real tests. The aim of this work is the modeling of the femur fracture under static solicitation to create a numerical model to simulate this element fracture. This modeling will contribute to improve the design of the indoor environment to be better safe for the passengers' transportation means. Results show that vertical loading leads to the femur neck fracture and horizontal loading leads to the fracture of the femur diaphysis. The isotropic consideration of the bone leads to bone fracture by crack propagation but the orthotropic consideration leads to the fragmentation of the bone.

연성 균열성장 개시의 미시적 파괴조건 (Microscopic fracture criterion of crack growth initiation)

  • 구인회
    • 대한기계학회논문집
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    • 제11권5호
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    • pp.740-745
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    • 1987
  • 본 연구에서는 파괴조건(4)와 유사하게 임계 스트레인 조건을 사용하나 기존 스트레인이 없는 재료의 날카로운 균열선단을 가진 시편의 파괴인성실험치(.delta.$_{IC}$)로 부터 재료의 고유상수인 특성길이를 결정하는 방법이 제안되었다.이 파괴조건을 이 용하여 처음노치선단의 유한한 반경과 재료의 기존 스트레인이 시편의 파괴개시에 미 치는 영향을 예측하고자 한다.

시편크기의 영향을 고려한 J-A$_2$ 방법에 의한 파괴인성 평가 (Evaluation of Fracture Toughness by J-A$_2$ Method Considering Size Effect)

  • 이정윤;김영종;김용환;김재훈
    • 한국정밀공학회지
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    • 제17권1호
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    • pp.153-163
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    • 2000
  • The size effect on fracture toughness was investigated by introducing $J-A_2$ theory. For this application,small size specimens were chosen to establish $J-A_2$ assessment curve with FEM analysis. Two-dimensional FEM analysis was conducted with plane strain model using ABAQUS by domain integral method to calculate both crack tip stress and fracture toughness which were used to establish $J-A_2$ curve. The assessment curve predicted the fracture toughness of large specimens very well when compared to the test values. The results showed good prediction for deep crack specimen, though there were acceptable deviations in shallow cracked specimens, presumably caused by constraint effect. When the curve applied to reactor vessel in order to predict end of life fracture toughness with assumption of on-power pressure test condition, it provided the reasonable pressure compared to the existing design value. Better predictions would be possible if more test data were available.

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Mohr-Coulomb 파단모델을 이용한 텅스텐 합금의 충격 파단 예측 (Prediction of Impact Fracture for Tungsten Alloy Using the Mohr-Coulomb Fracture Model)

  • 노동환;;유광현;이승보;고동균;성민제;허훈;윤정환
    • 소성∙가공
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    • 제30권1호
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    • pp.16-21
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    • 2021
  • A new concept of ammunition without the use of explosive gunpowder has been recently studied, which achieves performance equal to or higher than that of high explosives. Frangible Armor Piercing (FAP) is one of the concepts, which utilizes a tungsten alloy penetrator specialized for fragmentation. To investigate the fracture behavior of the tungsten alloy penetrator, Taylor impact tests were conducted at various impact velocities. Additionally, finite element analysis was performed to predict the fracture behavior of the tungsten alloy. Compression tests were also carried out at six strain rates for dynamic material properties and the dynamic hardening behavior was successfully predicted with the Lim-Huh model. Finally, the Mohr-Coulomb fracture model based on the mean stress was adopted to predict impact failure in Taylor impact simulation. The analysis predicts the deformation and fracture behaviors of the tungsten alloy successfully.

구속이 없는 축대칭 피어싱 공정의 유한요소해석 (Finite element analysis of unconstrained axisymmetric piercing)

  • 양동열;유요한;이종수
    • 대한기계학회논문집
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    • 제10권6호
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    • pp.876-888
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    • 1986
  • 본 논문에서는 자유 표면과 강체부분이 많은 피어싱 공정의 해석에서 발생하 는 해의 수렴성 저하를 방지하기 위하여 비정상 상태의 가공경화 효과와 강체 연속처리 리방법을 프로그램 개발에 적용하고 프로그램 개발에 적용하고 프로그램 범용성을 높 이기 위해 초기 속도장 발생 프로그램을 개발하여 본 공정 해석에 적용하여 보려고 한 다. 또한 재료를 가공 경화를 고려한 강소성체(rigid-plastic material)로 가정해서 시편에 크랙이 발생하여 파괴될때까지 컴퓨터 시뮬레이션을 수행한 후 냉간 피어싱 공 정에 있어서 표면 크랙의 발생과 성장 그리고 파괴에 가장 많은 영향을 미치는 인자들 을 계산결과를 토대로 실험과 비교조사하고, 실험 시편의 지름과 높이 그리고 마찰상 태를 다르게 조합해서, 실험과 계산을 시하여 시편 모양에 따른 변형 모우드(mode)와 파괴 모우드의 차이를 규명해 보기로 한다.

Mechanistic Analysis of Pavement Damage and Performance Prediction Based on Finite Element Modeling with Viscoelasticity and Fracture of Mixtures

  • Rahmani, Mohammad;Kim, Yong-Rak;Park, Yong Boo;Jung, Jong Suk
    • 토지주택연구
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    • 제11권2호
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    • pp.95-104
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    • 2020
  • This study aims to explore a purely mechanistic pavement analysis approach where viscoelasticity and fracture of asphalt mixtures are considered to accurately predict deformation and damage behavior of flexible pavements. To do so, the viscoelastic and fracture properties of designated pavement materials are obtained through experiments and a fully mechanistic damage analysis is carried out using a finite element method (FEM). While modeling crack development can be done in various ways, this study uses the cohesive zone approach, which is a well-known fracture mechanics approach to efficiently model crack initiation and propagation. Different pavement configurations and traffic loads are considered based on three main functional classes of roads suggested by FHWA i.e., arterial, collector and local. For each road type, three different material combinations for asphalt concrete (AC) and base layers are considered to study damage behavior of pavement. A concept of the approach is presented and a case study where three different material combinations for AC and base layers are considered is exemplified to investigate progressive damage behavior of pavements when mixture properties and layer configurations were altered. Overall, it can be concluded that mechanistic pavement modeling attempted in this study could differentiate the performance of pavement sections due to varying design inputs. The promising results, although limited yet to be considered a fully practical method, infer that a few mixture tests can be integrated with the finite element modeling of the mixture tests and subsequent structural modeling of pavements to better design mixtures and pavements in a purely mechanistic manner.