• 제목/요약/키워드: Forging ratio

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원심주조된 내열강의 미세조직 및 기계적성질에 미치는 단조 조건의 영향 (Effect of Forging Condition on the Microstructure and Mechanical Properties in Centrifugal Casted Heat Resistant Steel)

  • 강창룡;이상명;조덕호;박영태;이도훈;김영철
    • 동력기계공학회지
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    • 제13권3호
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    • pp.47-52
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    • 2009
  • The effect of forging start temperature, forging ratio on the microstructure and mechanical properties of B7B4 steel ware investigated. Microstructure of centrifugal casted B7B4 steel consisted of martensite and ferrite phase. The volume fraction of ferrite increased with increase of forging start temperature and decreased with increase of forging ratio. Tensile strength and hardness decreased with higher of forging start temperature, while impact value and elongation increased with higher of forging start temperature. With increase of forging ratio, tensile strength rapidly increased up to the forging ratio of 30%, and then slowly increased, but elongation was decreased. Hardness and impact value rapidly increased with increase of forging ratio.

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에어-드롭 해머와 카운터블로 해머 프레스 단조공정의 기계진동 비교해석 (Comparative Analysis of Mechanical Vibrations of an Air-Drop Hammer and a Counterblow Hammer in Forging Process)

  • 김수태;최영휴;주경진
    • 드라이브 ㆍ 컨트롤
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    • 제19권4호
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    • pp.10-18
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    • 2022
  • Air-drop hammer press and counterblow hammer press are widely used power-drop forging hammersemploying different forging blow mechanisms. It is important and necessary to analyze mechanical vibrations of these two different hammers in their forging processes in order to develop high performance forging hammers. In this study, these two forging hammers were mathematically modelled as mass-spring-damper systems. For these two different types of forging hammers, the forging efficiency and mechanical vibrations due to hammer forging blow were theoretically analyzed and compared. The force transmitted to the ground was also determined and compared. Especially, effects of mass ratio and restitution coefficient on forging efficiency were investigated.

Incoloy 825 합금의 기계적 성질에 미치는 열간 단조비와 용체화 온도의 영향 (Effect of Hot Forging Ratio and Solution Treatment Temperature on the Mechanical Properties of Incoloy 825 Alloy)

  • 김도훈;박영태;손영민;강창룡
    • 열처리공학회지
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    • 제31권5호
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    • pp.213-219
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    • 2018
  • This study was carried out to investigate the effect of hot forging ratio and solution treatment temperature on the mechanical properties of incoloy 825 alloy. With an increasing of the hot forging ratio, grain size and range of grain size was decreased. With an increasing of the solution treatment temperature after 90% forging, grain size and range of grain size was increased. Cr carbides and Ti nitrides was precipitated at below $900^{\circ}C$ and volume fraction of precipitate was increased with an decreasing of the solution treatment temperature. With an increasing of the hot forging ratio, hardness, tensile strength and elongation, toughness was increased. With an increasing of the solution treatment temperature after 90% forging, hardness and strength was increased, elongation and toughness was decreased by grain refinement. With an increasing of the forging ratio, effect of solution treatment temperature on the hardness, strength and elongation was small, but on the toughness was large.

초 고 탄소 저합금강의 경도와 인성에 미치는 열간단조의 영향 (Effect of Hot Forging on the Hardness and Toughness of Ultra High Carbon Low Alloy Steel)

  • 김종백;강창룡
    • 동력기계공학회지
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    • 제17권6호
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    • pp.115-121
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    • 2013
  • This study was carried out to investigate the effect of hot forging on the hardness and impact value of ultra high carbon low alloy steel. With increasing hot forging ratio, thickness of the network and acicular proeutectoid cementite decreased, and than were broken up into particle shapes, when the forging ratio was 80%, the network and acicular shape of the as-cast state disappeared. Interlamellar spacing and the thickness of eutectoid cementite decreased with increasing forging ratio, and were broken up into particle shapes, which then became spheroidized. With increasing hot forging ratio, hardness, tensile strength, elongation and impact value were not changed up 50%, and then hardness rapidly decreased, while impact value rapidly increased. Hardness and impact value was greatly affected by the disappeared of network and acicular shape of proeutectoid cementite, and became particle shape than thickness reduction of proeutectoid and eutectoid cementite.

열간 단조에 의한 고탄소강의 미세조직 변화가 기계적 성질에 미치는 영향 (Effect of Microstructure Change on the Mechanical Properties in Hot-Forged Ultra High Carbon Steel)

  • 강창룡;권민기;김창호
    • 대한금속재료학회지
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    • 제50권3호
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    • pp.212-217
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    • 2012
  • This study was carried out to investigate the effect of the hot forging ratio on the microstructure and mechanical properties of ultra high carbon steel. The microstructure of ultra high carbon steel with 1.5%wt.C consisted of a proeutectoid cementite network and acicular microstructure in pearlite matrix. With increasing hot forging ratio, the volume and thickness of the network and acicular proeutectoid cementite decreased. Lamella spacing and the thickness of eutectoid cementite decreased with increasing hot forging raito, and were broken up into particle shapes, which then became spheroidized. When the forging ratio was over 65%, the network and acicula shape of the as-cast state disappeared. With increasing hot forging ratio, hardness, tensile strength, elongation and impact value were not changed up to 50%, and then rapidly increased with the increase of the forging ratio.

9Cr-1Mo 내열강의 미세조직 및 기계적 성질에 미치는 원심주조 후 단조 조건의 영향 (Effect of Forging Condition on the Microstructure and Mechanical Properties of Centrifugal Casted 9Cr-1Mo Heat-Resisting Steel)

  • 이상명;김윤규;최한글;이정규;조영관;박영태;강창룡
    • 동력기계공학회지
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    • 제14권2호
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    • pp.84-89
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    • 2010
  • The effect of forging condition on the microstructure and mechanical properties of 9Cr-1Mo heat-resisting steel was investigated. Microstructure of centrifugal casted 9Cr-1Mo heat resisting steel and forged heat resisting steel are consisted of martensite. With the increase of forging ratio, tensile strength and hardness increased, while elongation and impact value decreased. By increasing of forging starting temperature and finishing temperature, tensile strength and hardness increased, while elongation and impact value decreased. We obtained the optimum forging conditions as follow, forging ratio is 30%, forging starting temperature is $1200^{\circ}C$ and forging finishing temperature is $950^{\circ}C$.

대형 크랭크스로우의 예비성형체 양끝단부 재료특성과 단조공정에 관한 연구 (A Study on the Material Properties of Both End Sides of Preform and Forging Process in Large Crank Throw)

  • 김영득;김동영;김동권;김재철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1513-1516
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    • 2003
  • A crank throw, which is one of the crankshaft part for a large diesel engine is manufactured by closed die forging or open die forging. For the purpose of improvement of productivity the open die forging is usually adopted these days. However it has disadvantage of low yield ratio compare to closed die forging. To overcome this problem, the material properties for hot top and bottom zones of ingot are investigated to utilize them to the product and a modified forging process to reduce the material loss of ingot body through forging analysis according to forging factors(a , R, Ø$\sub$B/, Ø$\sub$D/) is suggested.

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Incoloy 825 합금의 기계적 성질에 미치는 열간단조비의 영향 (Effect of Hot Forging Ratio on the Mechanical Properties in Incoloy 825 Alloy)

  • 박영태;정영훈;강창룡
    • 열처리공학회지
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    • 제29권6호
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    • pp.259-263
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    • 2016
  • This study was carried out to investigate the effect of hot forging ratio on the microstructure and mechanical properties of incoloy 825 alloy. Hot forging was carried out at the forging ratio of 0%, 60% and 90% respectively in a range of $900^{\circ}C{\sim}1,140^{\circ}C$ and followed solution treatment was conducted at $1,000^{\circ}C$ for 1 hr. In all the specimens of hot forged of 0%, 60% and 90%, precipitates were not observed. The average grain size of 0% specimen is $82{\mu}m$ and that of 60% and 90% is $56{\mu}m$ and $31{\mu}m$, respectively. The range of grain size in the 0% specimen is uneven in $182{\mu}m$ to $31{\mu}m$, but the grain size of 90% specimen is uniform. With increasing hot forging ratio, the mechanical properties such as tensile strength, elongation, hardness increased and impact toughness increased by grain refinement.

중공 T형상의 형단조에 관한 연구 (A Study on Die Forging of a Hollow T-shaped Part)

  • 김현수;김용조
    • 한국정밀공학회지
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    • 제21권1호
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    • pp.32-39
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    • 2004
  • Traditional forging of a hollow T-shaped part has been applied to forge a solid T-shaped product from a solid billet and then to machine the hollow in that. In a case, a hollow T-shaped part can be forged by backward-extruding from a solid billet. In this study, four types of forging were suggested for manufacture of hollow T-shaped parts. Forging simulations for each of these forging methods were carried out to investigate folding defect, metal flow pattern, effective strain, and forging loads. Experimental works were carried out to be compared with the simulation results. Here, the ratio of the thickness of the hollow tube to that of the flange was selected to investigate a forging defect like folding.

카운터블로 해머 프레스 단조공정의 기계진동 특성 해석 (Mechanical Vibration Characteristics Analysis of a Counterblow Hammer Press in the Forging Process)

  • 김수태;주경진;박근종;최영휴
    • 한국기계가공학회지
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    • 제21권8호
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    • pp.43-52
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    • 2022
  • The vibration characteristics of a hammer press are important parameters for machine design and production control. In this study, a counterblow hammer press was mathematically modelled as a mass-spring-damper system in order to analyze its vibration characteristics. The forging efficiency was theoretically derived as a function of the mass ratio, momentum ratio, and the coefficient of restitution And the effects of the mass ratio, momentum ratio and the restitution coefficient on the forging efficiency were also investigated for two particular cases of the unit mass ratio and unit momentum ratio. Additionally, the vibration responses of the counterblow hammer press due to the ram colliding impact were analyzed, and the force transmitted to the foundation through the mounting unit was determined.