• Title/Summary/Keyword: Forging Industry

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A study on Control System of the Heat Treating Furnace (열처리로 제어시스템 개발)

  • Kim, Sang-Yong;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.6 no.3
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    • pp.405-410
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    • 2011
  • The heat treatment of the steel is very important part on the forging industry. It is also effect to price competitiveness. The burner control system of the heat treating furnace is related LNG gas saving and fixed manufactured goods rate. This study show the burner control performance of the heat treating furnace. The result developed the performance of the heat treating furnace and show energy saving.

A Study on the Strategies of China Smart Farming Development - From the Perspective of One Belt One Road Initiative and Made in China 2025 Plan - (중국 스마트 농업 발전 전략 고찰 -[일대일로]와 [중국제조2025]전략을 중심으로)

  • Zhang, Qingqing
    • Journal of Convergence for Information Technology
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    • v.8 no.5
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    • pp.251-261
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    • 2018
  • Under the great influence of ICT technology, China is forging ahead steadily and rapidly in the area of smart farming. In the last decade, Chinese government has carried out strategic plans to promote its economic development in agriculture, such as the plan of Made In China 2025 and One Belt One Road initiative. This thesis's objective is to analyze how such plans and initiative can provide 'windows of opportunity' to the development of smart farming industry in China. China led the development of smart agriculture by making a T-shaped rise which is composed with 'One Belt One Road Initiative and Made in China 2025 Plan. This thesis is divided into three types as path-following catch-up, path-skipping catch-up, path-creating catch-upAs this thesis also manages to provide some implications on the export strategies of South Korea's smart farming industry by understanding chinese samrt farm industry.

A Study on the Heat-Diffusion Prediction of Induction Heating JAR using Finite Element Method (유한요소법을 이용한 IH-JAR의 열확산 예측에 관한 연구)

  • 오홍석
    • Fire Science and Engineering
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    • v.16 no.2
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    • pp.8-13
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    • 2002
  • Induction heating is widely used in today's industry, in operations such as metal hardening, pre-heating for forging operations, melting or cooking. In this paper, the magneto-thermal analysis of an induction heating jar(IH-JAR) was presented as an efficient design. The magnetic field intensity inside the axisymmetric shaped cooker was analyzed using three-dimensional axisymmetric finite element method(FLUX2D) and the effectual heat source was obtained by ohmic losses from eddy currents induced in the jar. The heat was calculated using the heat source and heating equation. Also, it was presented the temperature characteristics of the IH-JAR according to time and relative permeability in stainless parts and in aluminum parts.

Experimental Study for the Development of New Type Water Ejector (신형 수이젝터 개발을 위한 실험연구)

  • Mun, Soo-Bum;Choi, Hyun-Kue;Choi, Jae-Hyuk;Kwon, Hyung-Jung;Kim, Kyung-Keun;Choi, Soon-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.6
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    • pp.677-684
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    • 2006
  • An ejector is a fluid transfer device to be used for mixing of fluids, maintaining vacuum, and overcoming a poor suction condition. To date, most ejectors have been made from the casting process. which is time-consuming and high-cost process. Therefore, a new production method of ejectors is desired if any. In this experimental study, we proposed a new type ejector manufactured from the commercial fitting materials and the welding process, which is equipped with an orifice type nozzle. The proposed ejector has a good integrity compared with the conventional ejector because the fittings have manufactured by forging and they have more strength than the casting materials. Furthermore we adopted a multi-opening orifice type nozzle for improving a suction capacity and compared with a single-opening orifice type nozzle. From the experimental results. we confirmed that the multi-opening nozzle had a food suction capacity than the single-opening nozzle and the proposed new type ejector showed higher vacuum than the conventional type ejector in non-load condition. These improved characteristics suggests that a new type ejector by using the commercial fittings opens the feasibility to be adopted in various industry fields and that the increased suction capacity can be achieved by altering the nozzle design of a conventional ejector.

Surface Modification of AC4A Aluminum Alloy Castings Using Friction Thermomechanical Process (마찰열기계적 공정을 이용한 AC4A 합금의 표면개질)

  • Yoon, Tae-Wook;Ko, Young-Bong;Ko, Byung-Chun;Park, Kyeung-Chae
    • Journal of the Korean institute of surface engineering
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    • v.43 no.5
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    • pp.230-237
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    • 2010
  • FTMP(friction thermo-mechanical process) is an adaptation of friction stir welding, and can be used as a generic process to modify the microstructure at selective locations. In this study, in order to analyze characteristics of surface modification of ACA4 castings by FTMP, change of rotating speed(R/S) and traveling speed(T/S) of tool were applied as conditional parameter. Analysis of microstructure, hardness, surface roughness and depth of modified zone(MZ) were searched. The best condition were obtained at R/S 600 rpm and T/S 100 mm/min. At this time, hardness was 82 HV, the surface roughness was 0.07 mm and the depth at MZ was 1.72 mm. Free defects microstructure and fine Si particles formation and strong forging effects were analyzed at MZ.

A Study on Economic Value of Korean Private Universities' Profitable Business Based on Successful and Failed Cases

  • LEE, Choon-Ho
    • The Journal of Economics, Marketing and Management
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    • v.9 no.4
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    • pp.9-18
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    • 2021
  • Purpose: This study examines some successful and failed cases of Korean private universities' profitable business and explores the desirable economic value and direction of their profitable business business operations with a view to shedding light on some clues conducive to their financial health and quality education. Research design, data and methodology: This study reviews news articles, reports and literature to find out Korean universities' financial condition and examines some successful and failed examples of their corporations' profit-making business operations to suggest a direction. Results: Private universities suffer declining enrollments and/or tuition freeze but they lack in making efforts to secure financial health. The reviewed examples of private universities' profit-making business operations suggest both universities and their corporations should first assume the public accountability prior to engaging in diverse business activities. Conclusions: First, to remain financially healthy, university corporations should exert themselves to transform their low-profit-margin lands and buildings into high-profit-margin businesses and to credit the realized income to their school-expense accounts. And, the ultimate purpose of universities' profit-making business operations is to realize a decent income without prejudice to their public accountability for the country and community, while forging a virtuous cycle by investing the income for the betterment of their educational quality and competitiveness.

A Study on the Characteristics of Residual Stress in the Manufacturing Process of AISI 1536V and AISI A387 (제조공정에 따른 강종별 잔류응력 특성에 관한 연구; AISI 1536V, AISI A387)

  • Hwang, Sung-Kug;Moon, Jeong-Su;Kim, Han Joo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.100-106
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    • 2020
  • This study analyzes the residual stress of AISI 1536V for an engine shaft of the shipbuilding industry and AISI A387 for a reactor shell of the chemical refining industry by the hole drilling method with a strain gauge rosette, which transforms fine mechanical changes into electrical signals. Tensile residual stress is generated in the forging and heat treatment process because specimens are affected by thermal stress and metal transformation stress. In the heat treatment process, the residual stress of AISI A387 is almost 170% the yield strength at 402 MPa. Since during the machining process, variable physical loads are applied to the material, compressive residual stress is generated. Under the same condition, the mechanical properties greatly affect the residual stress during the machining process. After the stress-relieving heat treatment process, the residual stress of AISI A387 is reduced below the yield strength at 182 MPa. Therefore, it is necessary to control the temperature, avoid rapid heat change, and select machining conditions depending on the mechanical properties of materials during manufacturing processes. In addition, to sufficiently reduce the residual stress, it is necessary to study the optimum condition of the stress-relieving heat treatment process for each material.

Mechanical Properties of Friction Welded SM 45C-SF 45 Joints for Automobile Reverse Idle Gear Shaft Applications (자동차 후진기어용 축재(SM 45C-SF 45)의 이종마찰용접 특성)

  • Kong, Yu-Sik;Yun, Seong-Pil;Kim, Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.85-90
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    • 2010
  • Friction welding is a common practice to join axially symmetrical parts for automobile industry applications. The shaft for automobile reverse idle gear is generally produced by forging steel, SF 45. This method is not so good because of high cost of material and production. In this study, in order to investigate the possibility of application of SM 45C to SF 45 dissimilar friction welding, the dissimilar friction welded joints were performed using 20 mm diameter solid bar in forging steel(SF 45) to carbon steel(SM 45C). The optimal friction welding parameters were selected to ensure reliable quality welds on the basis of visual examination, tensile test, micro-Virkers hardness surveys of the bond of area and optical microstructure investigations for welded joint parts. Finally, post weld heat treatment(PWHT) of the high-frequency induction hardening was performed for the friction welded specimens under the optimal welding conditions. And then, the mechanical properties were compared for as-welded and PWHT in SM 45C to SF 45.

A Study on the Nondestructive Test Optimum Design for a Ground Tracked Combat Vehicle (지상궤도전투장비의 비파괴검사 최적설계방안에 대한 연구)

  • Kim, Byeong Ho;Seo, Jae Hyun;Gil, Hyeon Jun;Kim, Seon Hyeong;Seo, Sang Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.5
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    • pp.358-366
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    • 2015
  • In this study, a nondestructive test (NDT) is performed to inspect the optimal design of a ground tracked combat vehicle for self-propelled artillery, tank, and armored vehicles. The minimum qualification required for personnel performing the NDT of a ground tracked combat vehicle was initially established in US military standards, and then applied to the Korean defense specifications to develop a ground tracked combat vehicle. However, the qualification standards of an NDT inspector have been integrated into NAS410 through the military and commercial specifications unification project that were applied in the existing aerospace/defense industry public standard. The design method for this study was verified by applying the optimal design to the liquid penetrant testing Al forging used in self-propelled artillery. This confirmed the reliability and soundness of the product.

Parametric surface and properties defined on parallelogrammic domain

  • Fan, Shuqian;Zou, Jinsong;Shi, Mingquan
    • Journal of Computational Design and Engineering
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    • v.1 no.1
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    • pp.27-36
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    • 2014
  • Similar to the essential components of many mechanical systems, the geometrical properties of the teeth of spiral bevel gears greatly influence the kinematic and dynamic behaviors of mechanical systems. Logarithmic spiral bevel gears show a unique advantage in transmission due to their constant spiral angle property. However, a mathematical model suitable for accurate digital modeling, differential geometrical characteristics, and related contact analysis methods for tooth surfaces have not been deeply investigated, since such gears are not convenient in traditional cutting manufacturing in the gear industry. Accurate mathematical modeling of the tooth surface geometry for logarithmic spiral bevel gears is developed in this study, based on the basic gearing kinematics and spherical involute geometry along with the tangent planes geometry; actually, the tooth surface is a parametric surface defined on a parallelogrammic domain. Equivalence proof of the tooth surface geometry is then given in order to greatly simplify the mathematical model. As major factors affecting the lubrication, surface fatigue, contact stress, wear, and manufacturability of gear teeth, the differential geometrical characteristics of the tooth surface are summarized using classical fundamental forms. By using the geometrical properties mentioned, manufacturability (and its limitation in logarithmic spiral bevel gears) is analyzed using precision forging and multiaxis freeform milling, rather than classical cradle-type machine tool based milling or hobbing. Geometry and manufacturability analysis results show that logarithmic spiral gears have many application advantages, but many urgent issues such as contact tooth analysis for precision plastic forming and multiaxis freeform milling also need to be solved in a further study.