• Title/Summary/Keyword: Force-Torque Sensor

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Design of Three-Axis Force/Torque Sensor for Rehabilitation Robot (재활로봇용 3축 힘/토크센서 설계)

  • Jung, Jae-Hyun;Kim, Gab Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.4
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    • pp.309-316
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    • 2016
  • In this study, we described the design of a three-axis force/torque sensor for measuring the force and torque in a lower-limb rehabilitation robot. The three-axis force/torque sensor is composed of Fx force sensor, Fz force sensor and Tz torque sensor. The sensing element for Fx force sensor and Tz torque sensor is used in a two-step parallel plate beam, and that of Fz force sensor is used in a parallel plate beam. The rated loads of Fx force sensor, Tz torque sensor and Fz force sensor are 300 N, 15 N m and 100 N, respectively. The three-axis force/torque sensor was designed using the finite element method, and manufactured using strain-gauges. The three-axis force sensor was further characterized. As a result, the interference error of the three-axis force/torque sensor was < 1.24%, the repeatability error of each sensor was < 0.03%, and the non-linearity was < 0.02%.

Design of Force Sensors for the Ankle Rehabilitation Robot of Severe Stroke Patients (중증뇌졸중환자의 발목재활로봇을 위한 힘센서 설계)

  • Kim, Han-Sol;Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.25 no.2
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    • pp.148-154
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    • 2016
  • This paper describes the design and fabrication of a two-axis force/torque sensor and an one-axis force sensor with parallel plate beams(PPSs) for measuring forces and torque in an ankle rehabilitation exercise using by a lower rehabilitation robot. The two-axis force/torque sensor is composed of a Fy force sensor and Tz torque sensor and the force sensor detects x direction force. The two-axis force/torque sensor and one-axis force sensor were designed using by FEM(Finite Element Method), and manufactured using strain-gages. The characteristics experiment of the two-axis force/torque sensor and one-axis force sensor were carried out respectively. As a test results, the interference error of the two-axis force/torque sensor was less than 1.56%, the repeatability error and the non-linearity of the two-axis force/torque sensor were less than 0.03% respectively, and the repeatability error and the non-linearity of the one-axis force sensor were less than 0.03% and 0.02% respectively.

Design of Two-axis Force/Torque Sensor for Hip Joint Rehabilitation Robot (고관절 재활로봇의 2축 힘/토크센서 설계)

  • Kim, Han-Sol;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.7
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    • pp.524-529
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    • 2016
  • We describe the design and fabrication of a two-axis force/torque sensor with parallel-plate beams (PPBs) and single beams for measuring force and torque in hip-joint rehabilitation exercise using a lower rehabilitation robot. The two-axis force/torque sensor is composed of an Fz force sensor and a Tz torque sensor, which detect z direction force and z direction torque, respectively. The two-axis force/torque sensor was designed using the FEM (Finite Element Method) and manufactured using strain gages. The characteristics experiment of the two-axis force/torque sensor was carried out. The test results show that the interference error of the two-axis force/torque sensor was less than 0.64% and the repeatability error and the non-linearity of the two-axis force/torque sensor were less than 0.03%. It is thought that the developed two-axis force/torque sensor could be used for a lower rehabilitation robot.

An Experimental Study on the Stewart Platform-Based 6 Axis Froce/Torque Sensor (Stewart 플랫폼 형식의 6축 힘/토크 센서에 대한 실험적 연구)

  • 강철구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.393-397
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    • 1996
  • A stewart platform-based force/torque sensor with 6 elastic legs was designed and manufactured Kinematic design parameters were determined so that the force/torque sensor might have the isotropic force/torque properities. In a force/torque analysis, it was used the solution of forward kinematics by linearization of the solution of the inverse kinematics. The performance of te force/torque sensor was investigated by measurement experiments. The gravity compensation was conducted to reduce the force and torque effects by the weights of the upper plate, joints and other sensor parts.

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Signal Processing and Performance of a Six-Axis Force-Torque Sensor Using Strain Gauges (스트레인게이지 응용 6축 힘-토크 센서의 신호처리와 성능)

  • Yi, Jae-Ho;Kang, Chul-Goo
    • Journal of Institute of Control, Robotics and Systems
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    • v.7 no.2
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    • pp.146-151
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    • 2001
  • The importance of sensing the force and torque with arbitrary direction and magnitude is becoming more crucial for robotic applications and manufacturing automations. Recently, several designs of a multi-axis force-torque sensor have been tried to sense this force and torque. This paper deals mainly with the signal processing of a six-axis force-torque sensor using cross-shaped elastic structures with circular holes. In this paper, we show principle of sensing force and torque, the signal processing methodology, and efficient methods of seeking strain gage positions in the sensor structure. The validity of the proposed method is shown via experiments.

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Design of Structure of Four-Axis Force/Torque Sensor with Parallel Step Plate Beams (4축 힘/토크 센서의 구조 설계)

  • Lee, Kyung-Jun;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.11
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    • pp.1147-1152
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    • 2014
  • This paper describes the design of a four-axis force/torque sensor with PSPBs (Parallel Step Plate Beams). The sensor is composed of eight PSPBs, a force/torque transmitting block, and fixing blocks. It is designed by using the FEM(Finite Element Method), and fabricated by using strain gages. The characteristic tests of the sensor are carried out, and the interference error, repeatability error, and non-linearity error are less than 2.21%, 0.03% and 0.03%. Furthermore, the structure of the four-axis force/torque sensor with PSPBs has a larger rated capacity than that of the four-axis force/torque sensor with PPBs under the same overall sensor size and the same rated output. It is thought that the developed four-axis force/torque sensor with PSPBs can be used for measuring the forces and torques in an intelligent robot, automation devices, etc.

PUMA robot intelligent control using force/torque sensor (Force/Torque sensor를 이용한 PUMA Robot의 지능 제어)

  • 최성락;정광조
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.339-342
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    • 1996
  • In this paper, the method for controlling PUMA robot using F/T sensor is described. In the part of the setup automation, robot is used. The F/T sensor is located at robot end-effector and various experiments are executed such as peg in hole, gripping objects, tool changing, etc.

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Implementation of Web-based Force Management System (웹기반 힘관리시스템의 구현)

  • Park, Chol-Ho;Kang, Chul-Goo;Nam, Hyun-Do
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.835-839
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    • 2004
  • For factory automation using force/torque control, we need a networked-force management system as well as good force sensing and force generation. In this paper, we present a web-based force management system including 6-axis force/torque sensing system. Performance of the force-torque sensor is affected significantly by analog noise that is included in a sensor signal, and the noise should be reduced appropriately to obtain an adequate performance of the sensor. Moreover, the sensor itself should be convenient to install to a real application system. It should be compact in size and also easy to wire in real situation. In this viewpoint, we developed usb-based compact sensor system which is well communicated using web between two computers that exist far away. Software is programmed using LabVIEW and CCS-C. PIC microcontrollers are used for implementing a compact hardware. The proposed system is verified through experimental works.

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The Output Analysis of Wrist Force/ Torque Sensor for SCARA Type Robots (SCARA형 로보트를 위한 손목 힘/토오크 센서의 출력 해석)

  • 고명삼;하인중;이범희;고낙용
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.37 no.8
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    • pp.570-578
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    • 1988
  • In order for a robot to carry out a precise assembly task with compliant motion, a force/torque sensor is needed. The output of the cross-bar structured force / torque sensor which is used in a peg-in-hole insertion task and attached to a SCARA type robot, is analzed. First, the relationship between the sensor outputs and the force / torque components obtained by the outputs is investigated. Second, in a peg-in-hole insertion task, the sensor outputs changing with the contact position of the peg and the hole, are analyzed. Also, the relative position of the peg and the hole is obtained from the sensor outputs. The peg-in-hole insertion task is successfully executed, using a SCARA type robot with a wrist force / torque sensor manufactured in our laboratory and the compliance algorithm from the results of this paper.

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External Force Estimation by Modifying RLS using Joint Torque Sensor for Peg-in-Hole Assembly Operation (수정된 RLS 기반으로 관절 토크 센서를 이용한 로봇에 가해진 외부 힘 예측 및 펙인홀 작업 구현)

  • Jeong, Yoo-Seok;Lee, Cheol-Soo
    • The Journal of Korea Robotics Society
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    • v.13 no.1
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    • pp.55-62
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    • 2018
  • In this paper, a method for estimation of external force on an end-effector using joint torque sensor is proposed. The method is based on portion of measure torque caused by external force. Due to noise in the torque measurement data from the torque sensor, a recursive least-square estimation algorithm is used to ensure a smoother estimation of the external force data. However it is inevitable to create a delay for the sensor to detect the external force. In order to reduce the delay, modified recursive least-square is proposed. The performance of the proposed estimation method is evaluated in an experiment on a developed six-degree-of-freedom robot. By using NI DAQ device and Labview, the robot control, data acquisition and The experimental results output are processed in real time. By using proposed modified RLS, the delay to estimate the external force with the RLS is reduced by 54.9%. As an experimental result, the difference of the actual external force and the estimated external force is 4.11% with an included angle of $5.04^{\circ}$ while in dynamic state. This result shows that this method allows joint torque sensors to be used instead of commonly used external sensory system such as F/T sensors.