• Title/Summary/Keyword: Foil Air Bearing

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Internal Flow Characteristic Analysis and Deformation of Foil Considering Slip between Foils (Foil사이의 미끄러짐을 고려한 Foil Bearing변형 및 내부유동특성해석)

  • Lee, S.H.;Won, C.S.;Hur, N.;Jeon, S.B.
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.482-487
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    • 2001
  • Leaf type foil bearings have been used successfully in many aerospace applications such as air cycle machines, turbocompressors and turboexpander. These applications are characterized by light loads, constant speeds and low to moderate temperatures. But, as system on start-up or shutdown, sliding contact between the shaft and foil surfaces cause wear. So, in present study, to understand pressure-flow characteristics and deformation of foil bearing, flow/structure interaction analysis was used. and using this method, 2D and 3D calculation was peformed for shape of foil bearing to know circumferential direction flow and leakage flow characteristics of axial direction.

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Testing of Load Capacity of a Foil Thrust Bearing

  • Kim, Choong Hyun;Park, Jisu
    • Tribology and Lubricants
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    • v.34 no.6
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    • pp.300-306
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    • 2018
  • In this study, the performance of foil thrust bearings was investigated by performing bearing take-off and load capacity tests, using an in-house designed and manufactured vertical bearing test rig. The mean take-off rotational speed and maximum load capacity of the bearing specimen were ~18,000 rpm and ~80 kPa, respectively. The vertical bearing test rig was observed to yield higher coefficients of friction and frictional torques than a horizontal bearing test rig under identical test conditions. This was a result of its structural characteristics, in that the bearing specimen is placed atop the thrust runner, which keeps it from being separated from the runner after the bearing take-off. In addition, bearing take-off was observed at a higher runner rotational speed as this structure keeps air from flowing between the top foil and runner surfaces, which requires a higher runner speed. The parallel alignment between the bearing specimen and runner surfaces can be maintained within a certain range more easily in a vertical test rig than in a horizontal test rig. Because of these advantages, Korean Industrial Standard, KS B 2060, recommends a vertical bearing test rig as the standard test device for foil thrust bearings.

Study on the Vibration Characteristics of Air Foil Bearing System by Clearance Variation (틈새 변화에 따른 공기 포일 베어링 시스템의 진동 특성에 대한 연구)

  • Shin, Seung-Hoon;Park, Jung-Koo;Joung, Kyu-Kang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.792-796
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    • 2009
  • Application of air foil bearing (AFB) is widely using to cope with requirements of high speed and high efficiency system at turbo machinery. At same time, a wide variety of AFB design methods are required. In this paper, the AFB design factor influencing the most greatly in bearing performance was selected through theoretical analysis and vibration test was conducted using selected factor. Through this process, AFB system applicable for vehicle turbo machinery was developed.

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Study on the Electromagnetic Excitation System for the Measurement of Dynamic Coefficients of Air Foil Bearing for High Speed Rotor (초고속 회전체용 공기 포일 베어링의 동특성 계수 측정을 위한 전자석 가진장치에 관한 연구)

  • Park, Cheol-Hoon;Choi, Sang-Kyu;Ham, Sang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.3
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    • pp.18-25
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    • 2013
  • Recently the requirement of long-term mobile energy source for mobile robot or small-sized unmanned vehicle is highly increased, and the micro turbine generator(MTG) which is known to have high energy and power density is under development. MTG is designed to have air foil bearing and high speed rotor of which operating speed is 400,000rpm. In the development stage of high speed rotor and bearing, stability analysis for the full operational speed range is essential and the dynamic coefficients such as stiffness and damping coefficients of bearing depending on the rotational speed are required for that. Although perturbation method is usually used to identify the dynamic coefficients, it's not easy to give the perturbation to the high speed rotating rotor. In this study, we present the dynamic coefficients measurement system for air foil bearing which consists of electromagnets, gap sensors, high speed motor and controller. This measurement system can exert the sine sweep force to the rotor-bearing, measure the displacement of rotor and get FRF(Frequency response function) of rotor-bearing. The least square estimation method is applied to identify the dynamic coefficients of bearing from the measured frequency response at the different rpm and the identified dynamic coefficients for the wide rotational speed range are presented.

High Temperature Air Foil Bearings for Micro Turbine (마이크로 터빈용 고온 포일 베어링 개발)

  • Kim, Kyeong Su;Kim, Seung Woo;Lee, In
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.104-108
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    • 2004
  • Micro turbine is an electric power generating system using a gas turbine whose rated power is under 300kW, and it is featured as a small, efficient. maintenance free and environment-friendly system. Air foil bearing has several advantages over conventional bearings for micro turbine because it is oilless and non-contact. Recently, air foil bearings for high temperature over $500^{\circ}C$ has been developed for the application of 65kW micro turbine system. In this paper, the development and current status are summarized in detail.

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Performance Analysis of Air Foil Bearings with Bump Friction (범프 마찰을 고려한 공기포일베어링의 성능해석)

  • Kim, Young-Cheol;Lee, Dong-Hyun;Kim, Kyung-Cheol
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.803-809
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    • 2005
  • This paper presents the theoretical model to investigate the effect of Coulomb damping in the sub-structure of a foil bearing. Foil deflection is restricted by friction of bumps. Equivalent viscous damping of the bump foils is derived from the Coulomb friction. Dynamic equation of the bumps is constituted by stiffness and damping terms. This point give the difference from Heshmat's frictionless and simple compliance bump model. The fluid is modeled with the compressible Reynolds equation. A perturbation approach is used to determine the static and dynamic performance of the bearing from the coupled fluid-structural model. The analysis result shows that the static and dynamic performance is enhanced by bump friction. This analysis technique would be extended to development of a high performance bearing.

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Performance Analysis of Air Foil Bearings with Bump Friction (범프마찰을 고려한 공기포일베어링의 성능해석)

  • Kim, Young-Cheol;Kim, Dong-Hyun;Kim, Kyun-Woong
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.1 s.34
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    • pp.47-55
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    • 2006
  • This paper presents the theoretical model to investigate the effect of Coulomb damping in the sub-structure of a foil bearing. Foil deflection is restricted by friction of bumps. Equivalent viscous damping of the bump foils is derived from the Coulomb friction. Dynamic equation of the bumps is constituted by stiffness and damping terms. This point give the difference from Heshmat's frictionless and simple compliance bump model. The fluid is modeled with the compressible Reynolds equation. A perturbation approach is used to determine the static and dynamic performance of the bearing from the coupled fluid-structural model. The analysis result shows that the static and dynamic performance is enhanced by bump friction. This analysis technique would be extended to development of a high performance bearing.

Rotordynamci Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Kim, Kwang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.191-198
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    • 2002
  • Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.

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Rotordynamic Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo;Kim, Kwang-Ho;Shin, You-Hwan
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.2 s.19
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    • pp.62-69
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    • 2003
  • An oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of a conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compressions with two impellers at a operating speed of 39,000 rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rates. Correlations between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly observed in an aerodynamic unsteady region. Thus, these results show that it is beneficial to design high-speed rotating turbomachinery by considering coupling effect between aerodynamic instability and rotordynamic force.

Rotordynamic design of a turbogenerator supported by air foil bearings (공기포일베어링에 지지된 터보제너레이터의 회전체동역학적 설계)

  • Kim, Y.C.;An, K.Y.;Park, M.R.;Park, J.Y.;Choi, B.S.;Lee, A.S.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.271-276
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    • 2006
  • This paper shows the rotordynamic characteristics of a turbo-generator for a BOP of a fuel cell system. The rotor-bearing system consists of magnetic shaft and compressor-turbine shaft, and the two shafts are connected by spline coupling and supported by oil free air foil bearing. Preliminary design according to several parameter is considered in detail. Static and dynamic characteristics of the AFB are estimated by the soft elasto-hydrodynamic analysis technique and the perturbation method. The results of the natural frequencies, mode shape, and unbalance response analysis are presented.

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