• Title/Summary/Keyword: Foamed concrete

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Characterization of Foamed Concrete Using Calcium sulfaluminate (칼슘설포알루미네이트를 활용한 기포콘크리트의 특성평가)

  • Cho, Yong-Kwang;Kim, Chun-Sik;Nam, Seong-Young;Cho, Sung-Hyun;Lee, Hyoung-Woo;Ahn, Ji-Whan
    • Journal of Energy Engineering
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    • v.28 no.1
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    • pp.10-16
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    • 2019
  • The purposes of this study is to secure subsidence stability and economical efficiency of lightweight foamed concrete. The composition of lightweight foamed concrete was designed for OPC by substituting with constant contents of calcium sulfaluminate and fly ash. It is found that the flow of lightweight foamed concrete decreased with early ettringite formation by CSA. The initial strength increased with the decrease of drying time of lightweight foamed concrete when CSA was substitution to 10%. The settlement deep of foamed concrete improved the settlement stability by replacing CSA, which prevented shortening of the coagulation time and bubble puffing.

Fundamental Properties of Lightweight Foamed Concrete Depending on Admixture Incorporation (혼화재료의 치환에 따른 경량기포 콘크리트의 기초적 특성분석)

  • Choi, Sung-Yong;Shin, Jae-Kyung;Jeong, Kwang-Bok;Han, Min-Cheol;Han, Cheon-Goo
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.2 s.24
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    • pp.77-83
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    • 2007
  • This study investigated the fundamental properties of the lightweight foamed concrete depending on various admixtures, and the results were summarized as following. When 20% of cement kiln dust(CKD) and 0.002% of stabilizing agent were mixed to lightweight foamed concrete, it was necessary to use a superplasticizer because flowability was decreased. However, it could reduce sinking depth which were the extensive trouble of lightweight foamed concrete. Bulk density was divided into '0.4' and '0.5' grades on KS according to unit volume weight. The compressive strength was less than that of plain concrete when admixtures were applied, but the results exceeded the minimum strength of the each grades on KS. Totally, it is found that the combination of 20% of CKD and 0.002% of stabilizing agent makes it possible to reduce a sinking depth, recycle resources, and save cost when were mixed.

Mechanical Properties of Lightweight Foamed Concrete Using Polymer Foam Agent (고분자 기포제를 이용한 경량 기포 콘크리트의 역학적 특성 (II))

  • 박상순;송하원;변근주
    • Magazine of the Korea Concrete Institute
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    • v.9 no.1
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    • pp.173-181
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    • 1997
  • The objective of this study is to obtain the mechanical characteristics of prefoarmed lightweight foamed concrete using the polymer ham agent which has high lightness. flowability and strength. For this purpose, the prefoarmed lightweight foamed concrete which was developed to have flow value over 180mm. unit weight between 0.38t/$m^3$ and 0.64t/$m^3$, and compressive strength about 30kg/$cm^2$ was used. This paper presents extensive test data on Young's modulus. Poisson's ratio, stress-strain curve, the characteristics of strength of the foamed concrete and also presents the mechanical characteristics of the foamed concrete with different foam sizes. It is expected that this study provides an importance guide to design and manufacture lightweight foam concrete, so that it helps to expand its structural use.

An Experimental Study on the Properties of Lightweight Foamed Concrete According to the Replacement Ratio and Particle Size of Waste Concrete Powder (폐콘크리트 미분말 대체율 변화와 입도 변화에 따른 경량기포콘크리트의 특성에 관한 실험적 연구)

  • Lee, Dae Geun;Han, Sang Il;Park, Hyo Jin;Kang, Cheol;Kang, Ki Woong;Kim, Jin Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.121-125
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    • 2009
  • The recycling of waste concrete is increasing for the environment protection and the shortage of aggregate according to the large scale construction project in Korea. The more manufacturing high quality recycled aggregate is produced, the more waste concrete powder generated from the manufacture process of recycled aggregate, and the consideration about the recycling of waste concrete powder is need. Waste concrete powder was used for the partial replacement of silica powder, which is a main raw material for the manufacture of autoclave foamed concrete. According to the results of research, the slurry density, flow, compressive strength mainly depend on the replacement ratio of particle size and waste concrete powder. At the SEM analysis, the more high-waste concrete powder was the less there are generated tobermorite. But we conclude that it is possible to replace WCP as silica source in the manufacture of the lightweight foamed concrete.

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Properties of Foamed Concrete According to Concentrations of Synthetic Type Foaming Agents (합성 기포제 희석 농도에 따른 기포콘크리트의 특성)

  • Choi, Ji-Ho;Shin, Sang-Chul;Park, Hyo-Jin;Kim, Ji-Ho;Jeong, Ji-Yong;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.123-125
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    • 2011
  • Pre-foaming that has been used in this study is using to control and guarantee quality, but the optimum mix proportion and regulation are not definite. Therefore, this study investigated properties of foamed concrete according to concentrations of foaming agent to improve usability of foamed concrete. Synthetic foaming agent such as AES(Alkyl Ether Sulfate) and AOS(Alpha Olefin Sulfonate) are used to make foam with 1, 3, and 5% concentrations. We found that the flow of foam concrete increases when foam concentration is high and AES is more flowable than AOS. Density and compressive strength increase when foam concentration is low.

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Properties of Foamed Concrete according to Dilution Concentrations of Animality Protein Foaming Agent (동물성 기포제의 희석농도에 따른 기포콘크리트의 특성)

  • Lim, Jeong-Jun;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.77-78
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    • 2019
  • Organic insulating materials can cause fatal toxic gases when burned, which can lead to human injury. As a combustible material, the risk of fire spreading is great. Therefore, there is a need for a study on the lightweight cured body for the non-combustible inorganic insulation to replace the flammable organic insulation. This study aims to examine the properties of lightweight foamed concrete according to the dilution concentration of animal foaming agent which forms a closed void when foaming as a part of the experiment to examine the utility of the lightweight foamed concrete as an insulating material. Bubbles occupy a large volume of lightweight foam concrete and have a great influence on the properties. Therefore, the stability of the bubble is very important, and as a result of the experiment, it is determined that 3% of the smallest vesicles are prepared at the proper dilution concentration.

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Properties of Light Weight Foamed Concrete According to Curing Condition (양생조건에 따른 경량기포콘크리트의 특성)

  • Shin, Sang-Chul;Choi, Ji-Ho;Hong, Sung-Rog;Kim, Ji-Ho;Jeong, Ji-Yong;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.237-239
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    • 2011
  • This study was performed to investigate the influence of curing temperature on the properties of light weight foamed concrete, manufactured on-site construction according to the various experimental factor such as temperature of material, curing temperature in air(5, 10, 20℃), curing time in air(5, 10, 15hour), and target density of hardened state(0.8, 1.2t/㎥). As a result, the influence of the curing temperature on various properties of foamed concrete is greater than curing time. When increasing temperature and time in air curing, progress of hydration is fast and compressive strength is increasing more and more. However, when considering the productivity, minimum curing time is required 15hours at 5℃, 10hours at 10℃, and 5hours at 20℃. If this condition is not required, there is some crack due to volume expansion on the surface of light weight foamed concrete.

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A Study on Method of Construction for Foamed Concrete adding EVA Chip that improves the Resistance of Cracking and Capability of Insulating (크랙저항성(抵抗性)과 단열성(斷熱性)을 향상(向上)시킨 EVA칩 첨가 기포콘크리트의 려공법(旅工法) 연구(硏究))

  • Lee, Jong-Shik;An, Jung-Chan;Lee, Jong-Hak
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.11a
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    • pp.5-9
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    • 2007
  • The construction method for Foamed-Concrete has not been important due to following process of construction work. However, according to the code about enhance of energy saving design policy and impact noise, noised isolation has been used in construction site so that the resistance for cracking and capability for insulating of Foamed-Concrete has been required. Therefore, new alternatives are demanded. Optimum mixing design, which can get the improvement of insulation and resistance of crack for Foamed-Concrete adding EVA chip, was derived and also the device, applying to construction site, was invented to equalize quality. This device can measure quantity of all input and placement, and show up the sum of placement and mixing design on a touch screen. This valuable construction method is friendly environment and recycling method because of using EVA chip, by-product of an EVA insole scrap burned or embedded, as a light-weight aggregate.

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Properties of Lightweight Foamed Concrete According to Animality Protein Foaming Agent Type (동물성 기포제 종류별 경량기포 콘크리트의 특성)

  • Lim, Jeong-Jun;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.34-35
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    • 2019
  • In recent years, the construction industry has also applied the dry method that can be assembled in the field by industrialization and factory production, which is free from climatic effects and can reduce the cost due to mass production and simplify the work in the field. Among the building materials used in this dry method, ALC products are made by mixing calcium oxide, gypsum, cement, and water in silica and putting them in an autoclave to create voids in the interior through steam curing at high temperature and pressure. But it requires curing cycle conditions of warming, isothermal, and temperature curing. It depends on the performance of the product depending on the curing conditions, the economical efficiency due to high oil prices, the emission of greenhouse gases by the use of fossil fuels. Experiments were conducted to select an appropriate animal protein foam for lightweight foamed concrete block which was cured by applying a prefilling method to replace existing ALC products. As a result of investigating the characteristics of lightweight foamed concrete by type of animal protein foam, it is considered that FP3 is most suitable for manufacturing lightweight foamed concrete block.

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Properties of Lightweight Foamed Concrete According to the Replacement Ratio of Waste Concrete Sludge and Variation of Foam Ratio (폐콘크리트슬러지 대체율과 기포혼입률 변화에 따른 경량기포콘크리트의 특성)

  • Lee, Jung-Goo;Kim, Jae-Won;Choi, Hun-Gug;Kang, Cheol;Lee, Do-Heun;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.11a
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    • pp.53-56
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    • 2007
  • Recently, waste concrete emission has been increased by acceleration of urban development and the rapid growth of redevelopment projects, so recycling of waste concrete is actively progressed, But the usage is limited to a lower value added such as the roadbed material etc. To produce the high quality recycled aggregate, breaking and washing process is added to the existing process and inevitably increases the occurrence of particle, because old mortal is included in the recycled aggregate. Therefore, this study purpose is analysis the properties of lightweight foamed concrete made by waste concrete sludge which is the by-product from produce the recycled aggregate. In result, possibility of manufacture of lightweight foamed concrete which gives equal performance compared with ALC was detect(scope of density : $0.5{\sim}0.6$, scope of compressive strength : $3.5{\sim}4.0MPa$). And scope of porosity is as follow ; total porosity : $27{\sim}30%$, open porosity : $1{\sim}5%$

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