• Title/Summary/Keyword: Flow-accelerated Corrosion

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Reduction of the Flow Accelerated Corrosion within Low Pressure Evaporator Connection Pipe by Interception of Hydrazine for Water Treatment (탈산소제 차단 수처리에 의한 배열회수보일러 저압증기발생기 연결배관내의 유동가속부식 저감)

  • Son, Byung-Gwan;Lee, Jae-Heon
    • Plant Journal
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    • v.9 no.4
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    • pp.26-30
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    • 2013
  • Based on case that HRSG low pressure steam generator tube was damaged by FAC in 500 MW A CCPP. This case analyzed the effect of application about the block of hydrazine water treatment which is applied for increasing dissolved oxygen. And also try to deduce the major factor of FAC Which is caused by lacking of dissolved oxygen of boiler feed system. After 1 year of water treatment, the figure of dissolved oxygen in the boiler feed water has increased from 0.15 ppb to 3~5 ppb and the figure of oxidation reduction potential has increased from -245 mV to 170 mV. And Iron content, the corrosion products by FAC has decreased from 18.5 ppb to 5~7 ppb. According to the result of experiment, we could able to confirm that the interception of hydrazine of water treatment is effective to reduce FAC.

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Development of Lifetime Evaluation and Management Technologies for Nuclear Power Plants (원자력발전소 수명평가 및 수명관리 기술개발)

  • Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.991-1004
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    • 2009
  • Operating experience of the various components in the nuclear power plants has shown that a variety of degradation mechanisms can occur during operation. Therefore, the accurate lifetime evaluation and systematic management are very important for the safe as well as the economical operation of the nuclear power plants. In this paper, the characteristics of a total of 17 degradation mechanisms were reviewed and the plausible degradation mechanisms such as stress corrosion cracking, fatigue, irradiation embrittlement, and so on, were identified. Also, the lifetime evaluation technologies which have been developed for the application to the domestic nuclear power plants are described. In addition, a total of 48 aging management programs which have been established for the safe operation of the various components are explained.

Method and Application for Reliability Analysis of Measurement Data in Nuclear Power Plant (원전 배관의 두께 측정 데이터에 대한 신뢰도 분석 방법 및 적용)

  • Yun, Hun;Hwang, Kyeongmo;Lee, Hyoseoung;Moon, Seungjae
    • Corrosion Science and Technology
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    • v.14 no.1
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    • pp.33-39
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    • 2015
  • Pipe wall-thinning by flow-accelerated corrosion and various types of erosion is significant damage in secondary system piping of nuclear power plants(NPPs). All NPPs in Korea have management programs to ensure pipe integrity from degradation mechanisms. Ultrasonic test(UT) is widely used for pipe wall thickness measurement. Numerous UT measurements have been performed during scheduled outages. Wall-thinning rates are determined conservatively according to several evaluation methods developed by Electric Power Research Institute(EPRI). The issue of reliability caused by measurement error should be considered in the process of evaluation. The reliability analysis method was developed for single and multiple measurement data in the previous researches. This paper describes the application results of reliability analysis method to real measurement data during scheduled outage and proved its benefits.

Reliability Analysis Method for Repeated UT Measurement Data in Nuclear Power Plants (원전 배관의 반복 측정 데이터에 대한 신뢰도 분석 방법)

  • Yun, Hun;Hwang, Kyeong-Mo
    • Corrosion Science and Technology
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    • v.12 no.3
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    • pp.142-148
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    • 2013
  • Safety is a major concern in Nuclear Power Plants (NPPs). Piping systems in NPPs are very complex and composed of many components such as tees, elbows, expanders and straight pipes. The high pressure and high temperature water flows inside piping components. As high speed water flows inside piping, the pipe wall thinning occurs in various reasons such as FAC (Flow Accelerated Corrosion), LDIE (Liquid Droplet Impingement Erosion) and Flashing. To inspect the wall thinning phenomenon and protect the piping from damages, piping components are checked by UT measurement in every overhaul. During every overhaul, approximately 200~300 components (40,000~60,000 UT data) are examined in NPPs. There are some methods from EPRI for evaluating wear rate of components. However, only few studies have been conducted to find out the raw data reliability for the wear rate evaluation. Securing the reliable raw data is the key factor for a reasonable evaluation. This paper suggests the reliability analysis method for the repeatedly measured data for wear rate evaluation.

Experimental study of internal flow field about 90degree elbow for cooling seawater pipe at the main condenser (주복수기 냉각해수배관의 직각 엘보 내부유동특성에 관한 연구)

  • Oh, Seung Jin;Cho, Dae Hwan;Bong, Tae Geun;Kim, Ok Sok
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2012.06a
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    • pp.152-153
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    • 2012
  • While engine room arranging pipe which is used from the vessel, It measured the internal flow of 90 degree elbow which is used from the main condenser. Fluid flow in elbow of 90 degree is measured by PIV and Dewetron system. The Reynolds number adopts 50000 and experimental study of flow field in the elbow.

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A REVIEW OF CANDU FEEDER WALL THINNING

  • Chung, Han-Sub
    • Nuclear Engineering and Technology
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    • v.42 no.5
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    • pp.568-575
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    • 2010
  • Flow Accelerated Corrosion is an active degradation mechanism of CANDU feeder. The tight bend downstream to Gray loc weld connection, close to reactor face, suffers significant wall thinning by FAC. Extensive in-service inspection of feeder wall thinning is very difficult because of the intense radiation field, complex geometry, and space restrictions. Development of a knowledge-based inspection program is important in order to guarantee that adequate wall thickness is maintained throughout the whole life of feeder. Research results and plant experiences are reviewed, and the plant inspection databases from Wolsong Units One to Four are analyzed in order to support developing such a knowledge-based inspection program. The initial thickness before wall thinning is highly non-uniform because of bending during manufacturing stage, and the thinning rate is non-uniform because of the mass transfer coefficient distributed non-uniformly depending on local hydraulics. It is obvious that the knowledge-based feeder inspection program should focus on both fastest thinning locations and thinnest locations. The feeder wall thinning rate is found to be correlated proportionately with QV of each channel. A statistical model is proposed to assess the remaining life of each feeder using the QV correlation and the measured thicknesses. W-1 feeder suffered significant thinning so that the shortest remaining life barely exceeded one year at the end of operation before replacement. W-2 feeder showed far slower thinning than W-1 feeder despite the faster coolant flow. It is believed that slower thinning in W-2 is because of higher chromium content in the carbon steel feeder material. The average Cr content of W-2 feeder is 0.051%, while that value is 0.02% for W-1 feeder. It is to be noted that FAC is reduced substantially even though the Cr content of W-2 feeder is still very low.

Analysis of Internal Flow for Component Cooling Water Heat Exchanger in CANDU Nuclear Power Plants (중수로 기기냉각수 열교환기 내부 유동 해석)

  • Song, Seok-Yoon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.8 no.2
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    • pp.33-41
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    • 2012
  • The component cooling water heat exchangers are critical components in a nuclear power plant. As the operation years of the heat exchanger go by, the maintenance costs required for continuous operation also increase. Most heat exchangers have carbon steel shells, tube support plates and flow baffles. The titanium tube is susceptible to flow induced vibration. The damage on carbon steel tube support rod and titanium tube around cooling water entrance area is inevitable. Therefore, analysis of internal flow around the component cooling water entrance and tube channel is a good opportunity to seek for failure prevention practice and maintenance method. The numerical study was carried out by FLUENT code to find out the causes of tube failure and its location.

감육위치와 굽힘반경의 변화에 따른 감육엘보우의 손상 거동

  • 김태순;박치용;박재학
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.05a
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    • pp.345-353
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    • 2003
  • 탄소강은 가공성과 용접성이 우수하기 때문에 각종 산업설비의 배관재로 많이 사용되고 있으며, 특히 가압중수로형 원전의 1차측 배관과 가압경수로형 원전의 2차측 배관에 주로 사용되고 있다. 그러나 탄소강 배관은 부식에 취약하므로 유동가속부식(FAC, Flow Accelerated Corrosion) 현상에 의한 배관의 두께가 감소하는 감육 손상이 중요하게 대두되고 있는 실정이다. 이러한 감육현상은 다른 어떤 설비보다 안전성의 확보가 강조되고 있는 원전 배관의 경우에 있어서는 특히 중요한 건전성 저해요인으로 인식되고 있다.(중략)

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