• 한국표면공학회지
• /
• 제42권1호
• /
• pp.41-46
• /
• 2009

The fit between dental implant fixture and zirconia abutment is affected by many variables during the fabrication process by CAD/CAM program and milling working. The purpose of this study was to evaluate the surface compatibility and electrochemical behaviors of zirconia abutment for prosthodontics. Zirconia abutments were prepared and fabricated using zirconia block and milling machine. For stabilization of zirconia abutments, sintering was carried out at $1500^{\circ}F$ for 7 hrs. The specimens were cut and polished for gap observation. The gap between dental implant fixture and zirconia abutment was observed using field-emission scanning electron microscopy (FE-SEM). The hardness and corrosion resistance of zirconia abutments were observed with vickers hardness tester and potentiostat. The gap between dental implant fixture and zirconia abutment was $5{\sim}12{\mu}m$ for small gap, and $40{\sim}60{\mu}m$ for large gap. The hardness of zirconia surface was 1275.5 Hv and showed micro-machined scratch on the surface. The corrosion potentials of zirconia abutment/fixture was .290 mV and metal abutment/fixture was .280 mV, whereas $|E_{pit}-E_{corr}|$ of zirconia abutment/fixture (172 mV) was higher than that of metal abutment/fixture (150 mV). The corrosion morphology of metal abutment/fixture showed the many pit on the surface in compared with zirconia abutment/fixture.

• The Journal of Advanced Prosthodontics
• /
• 제6권1호
• /
• pp.46-52
• /
• 2014

PURPOSE. The aim of this study was to evaluate the interface accuracy of computer-assisted designed and manufactured (CAD/CAM) titanium abutments and implant fixture compared to gold-cast UCLA abutments. MATERIALS AND METHODS. An external connection implant system (Mark III, n=10) and an internal connection implant system (Replace Select, n=10) were used, 5 of each group were connected to milled titanium abutment and the rest were connected to the gold-cast UCLA abutments. The implant fixture and abutment were tightened to torque of 35 Ncm using a digital torque gauge, and initial detorque values were measured 10 minutes after tightening. To mimic the mastication, a cyclic loading was applied at 14 Hz for one million cycles, with the stress amplitude range being within 0 N to 100 N. After the cyclic loading, detorque values were measured again. The fixture-abutment gaps were measured under a microscope and recorded with an accuracy of ${\pm}0.1{\mu}m$ at 50 points. RESULTS. Initial detorque values of milled abutment were significantly higher than those of cast abutment (P<.05). Detorque values after one million dynamic cyclic loadings were not significantly different (P>.05). After cyclic loading, detorque values of cast abutment increased, but those of milled abutment decreased (P<.05). There was no significant difference of gap dimension between the milled abutment group and the cast abutment group after cyclic loading. CONCLUSION. In conclusion, CAD/CAM milled titanium abutment can be fabricated with sufficient accuracy to permit screw joint stability between abutment and fixture comparable to that of the traditional gold cast UCLA abutment.

• 한국정밀공학회지
• /
• 제33권9호
• /
• pp.769-775
• /
• 2016

Currently, dental implants are widely used as artificial teeth due to their good chewing performance and long life cycle. Generally, a dental implant consists of an abutment as the upper part and a fixture as the lower part. When chewing forces are repeatedly applied to a dental implant, a gap is often generated at the interfacial surface between the abutment and the fixture, and it results in some deterioration such as loosening of the fastening screw, dental retraction and fixture fracture. To enhance the sealing performance for coping with such problems, this study proposes a new sealing-type abutment having a number of grooves along the conical surface circumference, and it carries out finite element analysis in consideration of the external chewing force and pretension between the abutment and the fixture. The result shows that the proposed sealing-type abutment shows an enhanced sealing performance in terms of the contact pressure in comparison with a conventional abutment.

• 한국기계가공학회지
• /
• 제17권6호
• /
• pp.24-30
• /
• 2018

Dental implants are currently widely used as artificial teeth due to their good chewing performance and long life cycle. A dental implant consists of an abutment as the upper part and a fixture as the lower part. When chewing forces are repeatedly applied to a dental implant, gap at the interface surface between the abutment and the fixture is often occurred, and results in some deteriorations such as loosening of fastening screw, dental retraction and fixture fracture. To cope with such problems, a sealing-type abutment having a number of grooves along the conical-surface circumference was previously developed, and shows better sealing performance than the conventional one. This study carries out optimization of the groove shape by genetic algorithm(GA) as well as structural analysis in consideration of external chewing force and pretension between the abutment and the fixture. The overall optimization system consists of two subsystems; the one is the genetic algorithm with MATLAB, and the other is the structural analysis with ANSYS. Two subsystems transmit and receive the relevant data with each other throughout the optimization processes. The optimization result is then compared with that of the conventional one with respect to the contact pressure and the maximum stress. The result shows that the optimized model gives better sealing performance than the conventional sealing abutment.

• 대한치과보철학회지
• /
• 제37권6호
• /
• pp.825-834
• /
• 1999

Recently, various implant cylinders were supplied. especially received gold cylinders, cast cylinders produced from premade gold and plastic cylinders and plastic cylinders. This study measured and compared precise fit produced when using conventional gold and plastic cylinders. The comparative fit of lapped and non-lapped castings made from plastic pattern was examined. The implant/abutment interface fit was evaluated by scanning electron microscopy(SEM) for each of four cylinders. The following results were obtained: 1. The case of plastic cylinder showed $9.67{\pm}1.50{\mu}m$ gap when Steri-Oss fixture was connected. 2. The case of lapped casting made from plastic cylinder showed $3.01{\pm}2.81{\mu}m$ gap when Steri-Oss fixture was connected. 3 The case of gold/plastic cylinder showed $9.80{\pm}1.68{\mu}m$ gap when Steri-Oss fixture was connected. 4. The case of gold cylinder showed ${5.47{\pm}2.43\mu}m$ gap when Steri-Oss fixture was connected. 5. In case of each cylinder which was connected with Steri-Oss fixture, the size of gap was showed less in the order of the case of gold/plastic cylinder, the case of plastic cylinder, the case of gold cylinder and the case of lapped casting made from plastic cylinder As results of this study, the use of premade gold cylinder offers an advantage over plastic pat-terns in precise fit. When plastic patterns are used, polishing of implant cylinder components should provide precise fit.

• 대한치과보철학회지
• /
• 제51권4호
• /
• pp.276-283
• /
• 2013

연구 목적: 본 연구에서는 기성 지대주와 맞춤형CAD-CAM 지대주의 적합성 및 나사 사이의 안정성 대해 알아보고자 한다. 연구 재료 및 방법: 오스템 임플란트 시스템을 이용하였다. 동일회사에서 제작된 기성 지대주(Transfer abutment, Osstem Implant Co. Ltd, Busan, Korea) 및 맞춤형CAD-CAM 지대주(CustomFit abutment, Osstem Implant Co. Ltd, Busan, Korea)와 국내 외주 제작된 맞춤형CAD-CAM 지대주(Myplant, Raphabio Co., Seoul, Korea)를 5개씩 선택, 제작하였으며 나사는 각 회사에서 제공되는 것을 사용하였다. 제조사의 지시에 따라 고정체와 지대주를 30 Ncm으로 조인 후 초기 풀림 토크를 3회 반복 측정한 후 통계 분석하였다(${\alpha}=.05$). 고정체-지대주 연결체를 에폭시 레진에 매몰 후 습식 절삭 및 연마하여 계면 사이의 적합성을 FE-SEM으로 관찰하였다. 결과: 지대주의 초기 풀림 토크 값은 각각 기성 지대주(Transfer abutment)에서 $26.0{\pm}0.30Ncm$, 동일 회사에서 제작된 맞춤형CAD-CAM 지대주(CustomFit abutment)에서 $26.3{\pm}0.32Ncm$, 외주로 제작된 맞춤형CAD-CAM 지대주(Myplant abutment)에서 $24.7{\pm}0.67Ncm$였다. 국내 외주 제작된 맞춤형CAD-CAM 지대주에서 유의적으로 낮은 초기 풀림 토크 값을 보였으며(P=.027), 고정체-지대주 계면에서 변연 간극이 관찰되었다. 결론: 본 실험의 한계 내에서 국내 외주 제작된 맞춤형CAD-CAM 지대주는 동일 회사에서 제작된 기성 지대주나 맞춤형CAD-CAM 지대주에 비해 더 낮은 나사 안정성 및 적합성을 보인다고 볼 수 있다.

• 구강회복응용과학지
• /
• 제23권1호
• /
• pp.31-42
• /
• 2007

The purpose of this study was to compare the stress distribution according to the splinting condition and non-splinting conditions on the finite element models of the two units implant prostheses. The finite element model was designed with the parallel placement of two fixtures ($4.0mm{\times}11.5mm$) on the mandibular 1st and 2nd molars. A cemented abutment and gold screw were used for superstructures. A FEA models assumed a state of optimal osseointegration, as the bone quality, inner cancellous bone and outer 2 mm compact bone was designed. This concluded that the cortical and trabecular bone were assumed to be perfectly bonded to the implant. Splinting condition had 2 mm contact surface and non-splinting condition had $8{\mu}m$ gap between two implant prosthesis. Two group (Splinting and non-splinting) were loaded with 200 N magnitude in vertical axis direction and were divided with subdivision group. Subdivision group was composed of three loading point; Center of central fossa, the 2 mm and 4 mm buccal offset point from the central fossa. Von Mises stress value were recorded and compared in the fixture-bone interface and bucco-lingual sections. The results were as follows; 1. In the vertical loading condition of central fossa, splinting condition had shown a different von Mises stress pattern compared to the non-splinting condition, while the maximum von Mises stress was similar. 2. Stresses around abutment screw were more concentrated in the splinting condition than the non-splinting condition. As the distance from central fossa increased, the stress concentration increased around abutment screw. 3. The magnitude of the stress in the cortical bone, fixture, abutment and gold screw were greater with the 4 mm buccal offset loading of the vertical axis than with the central loading.

• 대한치과보철학회지
• /
• 제39권3호
• /
• pp.297-305
• /
• 2001

Statement of problem. There have been previous studies about instability according to screw material by means of calculating preload in tightening screw or recording of the torque necessary to loosen screw after tightening screw. Purpose. The purpose of this study was to evaluate screw joint stability through the analysis of fitness at the mating thread surfaces between implant and screw after tightening screws made of different materials. Material and methods. In this study, screws were respectively used to secure a cemented abutment to a hexlock implant fixture; teflon coated titanium alloy screw and titanium alloy screw(Steri-Oss), gold-plated gold-palladium alloy screw and titanium alloy screw(Implant Innovation), gold screw and titanium screw(AVANA Dental Implant System). Each abutment screw was secured to the implant with recommended torque value using a digital torque controller. Each screw was again tightened after 10minutes. All samples were cross sectioned with sandpaper and polished. Then samples were evaluated with an scanning electron microscope analysis. Results. In titanium alloy screw, irregular contact and relatively large gap was present at mating thread surface. Also in teflon-coated titanium screw, incomplete seating and only partially contact was present at the mating thread surface. In gold-plated gold-palladium alloy screw, relatively close and tight contact without the presence of large gap was present by existing of gold coating at the mating thread surfaces. In gold alloy screw, relatively small gap between the mating components was seen. Conclusions. This result suggested that gold plated gold-palladium alloy screw and gold alloy screw achieved a greater degree of contact at the mating thread surfaces compared to titanium alloy screw and teflon-coated titanium alloy screw.

• 구강회복응용과학지
• /
• 제33권3호
• /
• pp.189-198
• /
• 2017

목적: 외측 육각형과 내측 원추형 연결부로 설계된 임플란트 지지 하악 구치 수복물에 교합력을 가할때 발생하는 생역학 현상을 분석하고자 한다. 연구 재료 및 방법: 외측 연결형 임플란트(EXHEX)와 내측 연결형 임플란트(INCON) 그리고 이와 결합할 해당 나사와 지대주 및 크라운을 제작하였고, 하악 무치악 치조골을 설계하였다. 각 부분을 조립하여 2종의 유한요소 모형을 제작하였다. 총 120 N 크기의 수직력(L1)과 45도 측방력(L2)을 가하였고, 유한요소 응력 분석을 시행하였다. 결과: L2 측방력 하중에 의해 발생한 최대 응력은 L1 수직력 하중에 의한 것 보다 6 - 15배 더 컸다. INCON 모델은 EXHEX 모델보다 크라운 교두부에서 2.2배 더 큰 변위량을 보여 주었다. 측방력에 의해 EXHEX 모델은 나사에서, INCON 모델은 임플란트 고정체의 상단 변연부에서 폰미세스 응력의 최대값이 관찰 되었다. INCON 모델에서는 임플란트 내부 계면에서 긴밀한 접촉이 유지 되었다. 결론: 측방력이 큰 변형과 응력을 발생하였으나, 임플란트에서의 최대 응력 발생부위는 INCON과 EXHEX 모델이 서로 상이하였다.

• 대한치과보철학회지
• /
• 제47권2호
• /
• pp.125-135
• /
• 2009

연구목적: 임플란트 치료에서 흔히 발생하는 기계적인 문제점을 하나가 지대주나사의 풀림과 파절이다. 일반적으로 나사 연결의 안정성을 위해서는 지대주나사의 조임회전력에 의한 전하중을 나사의 탄성한계까지 증가시킬 필요가 있다. 그러나 저작운동에 의한 기능부하는 전하중이 가해진 지대주나사에 추가적인 인장력을 가하게 되어 나사의 풀림이나 파절의 가능성을 높인다. 이러한 풀림이나 파절을 방지하면서 동시에 최대의 결합 강도를 가지는 조임회전력을 찾는 연구가 필요하다. 본 연구는 지대주나사의 조임회전력이 임플란트-지대주 연결부 안정성에 미치는 영향을 3차원 유한요소 분석을 통하여 확인하고자했다. 연구 재료 및 방법: External butt joint를 가진 임플란트를 기반으로 3차원 유한요소 해석모형을 설계하였다. 조임회전력에 따른 지대주나사의 전하중을 이론치, 실험치 및 해석치를 비교하여 해석모형을 검증하였다. 검증한 해석모형에서 대해 조임회전력을 10 Ncm, 20 Ncm, 30 Ncm, 그리고 40 Ncm로 각각 적용하고 지대주에 30도 경사지게 250 N의 외부하중을 가하여 유산요소 해석을 실시하였다. 그 결과를 통해 지대주나사의 최대 등가응력을 계산하고 고정체와 지대주 연결부의 응력분포 및 이개거리(gap distance)를 산출하였다. 결과 및 결론: 본 연구조건 하에서 다음과 같은 결과를 얻었다. 1. 전하중은 조임회전력이 클수록 증가하였다. 2. 조임회전력 적용 후 최대 등가응력은 지대주나사 경부에서 발생하였으며, 나사산 체결부에서는 주로 경부쪽 네 개의 나사산에 응력이 집중되었다. 3. 외부하중을 가했을 때에도 조임회전력을 적용했을 때와 동일하게 최대 등가응력은 주로 지대주나사 경부에서 발생하였으나, 10 Ncm의 조임회전력을 적용한 경우에서는 지대주나사 두부밑면에서 발생하였다. 4. 외부하중을 가했을 때 10 Ncm와 20 Ncm의 조임회전력을 적용한 경우에서는 연결부 이개(joint opening) 현상이 관찰 되었다. 5. 조임회전력이 40 Ncm인 경우에는 경사하중에 의해 지대주나사의 경부에 발생하는 최대등가응력이 나사의 소재인 티타늄 합금의 허용응력을 초과하였다. 이상의 결과로 볼 때, 조임회전력은 고정체와 지대주 연결부의 안정성에 영향을 미치는 것이 확인되었다. 임플란트 지대주나사는 임상에서 발생하는 기능 하중을 고려하여 고정체와 지대주 연결의 안정성을 유지할 수 있는 적정 조임회전력의 크기가 제안되어야 한다.