• Transactions of Materials Processing
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• v.26 no.4
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• pp.228-233
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• 2017

In flat rolling mills, demands for precise process set-up and control are increasing than ever before. Consequently, it is imperative to establish a novel approach, which would provide valuable information regarding the detailed aspects of deformation behavior of the strip, and rolls during rolling. In this paper, we present a finite element (FE) approach for 3-D coupled analysis of the elastic-plastic deformation of the strip and the elastic deformation of rolls in the roll-stack of a mill stand.

• Geomechanics and Engineering
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• v.5 no.4
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• pp.313-329
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• 2013

Vetiver grass (Vetiveria zizanioides) is being effectively used in many countries to protect embankment and slopes for their characteristics of having long and strong roots. In this paper, in-situ shear tests of the ground with the vetiver roots have been conducted to investigate the stabilization properties corresponding to the embankment slopes. Numerical analyses have also been performed with the finite element method using elastoplastic subloading $t_{ij}$ model, which can simulate typical soil behavior. It is revealed from field tests that the shear strength of vetiver rooted soil matrix is higher than that of the unreinforced soil. The reinforced soil with vetiver root also shows ductile behavior. The numerical analyses capture well the results of the in-situ shear tests. Effectiveness of vetiver root in geotechnical structures-strip foundation and embankment slope has been evaluated by finite element analyses. It is found that the reinforcement with vetiver root enhances the bearing capacities of the grounds and stabilizes the embankment slopes.

• Transactions of Materials Processing
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• v.23 no.3
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• pp.139-144
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• 2014

In the current study, we present a new model for predicting width spread of a slab with a dog-bone shaped cross section during rolling in the roughing train of a hot strip mill. The approach is based on the extremum principle for a rigid plastic material and a three dimensional admissible velocity field. The upper bound theorem is used for calculating the width spread of the slab. The prediction accuracy of the proposed model is examined through comparison with the predictions from 3-D finite element (FE) process simulations.

• Transactions of Materials Processing
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• v.23 no.3
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• pp.145-150
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• 2014

Precision control of the slab is crucial for product quality and production economy in hot strip mills. The current study presents a new model for predicting width spread of a slab with a rectangular cross section during roughing. The model is developed on the basis of the extremum principle for a rigid plastic material and a three dimensional admissible velocity field. This model incorporates the effect of process variables such as the shape factor and the ratio of width to thickness. We compare the results of this model to 3-D finite element (FE) process simulations and also to results from a previous study.

• Steel and Composite Structures
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• v.33 no.5
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• pp.629-640
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• 2019

This paper presents a theoretical and finite element (FE) study on the stress intensity factors of double-edged cracked steel beams strengthened with carbon fiber reinforced polymer (CFRP) plates. By simplifying the tension flange of the steel beam using a steel plate in tension, the solutions obtained for the stress intensity factors of the double-edged cracked steel plate strengthened with CFRP plates were used to evaluate those of the steel beam specimens. The correction factor α₁ was modified based on the transformed section method, and an additional correction factor φ was introduced into the expressions. Three-dimensional FE modeling was conducted to calculate the stress intensity factors. Numerous combinations of the specimen geometry, crack length, CFRP thickness and Young's modulus, adhesive thickness and shear modulus were analyzed. The numerical results were used to investigate the variations in the stress intensity factor and the additional correction factor φ. The proposed expressions are a function of applied stress, crack length, the ratio between the crack length and half the width of the tension flange, the stiffness ratio between the CFRP plate and tension flange, adhesive shear modulus and thickness. Finally, the proposed expressions were verified by comparing the theoretical and numerical results.

• Earthquakes and Structures
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• v.22 no.1
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• pp.65-82
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• 2022

This paper presents a structural performance assessment of a historical masonry clock tower both using numerical and experimental process. The numerical assessment includes developing of finite element model with considering different types of soil-structure interaction systems, identifying the numerical dynamic characteristics, finite element model updating procedure, nonlinear time-history analysis and evaluation of seismic performance level. The experimental study involves determining experimental dynamic characteristics using operational modal analysis test method. Through the numerical and experimental processes, the current structural behavior of the masonry clock tower was evaluated. The first five experimental natural frequencies were obtained within 1.479-9.991 Hz. Maximum difference between numerical and experimental natural frequencies, obtained as 20.26%, was reduced to 4.90% by means of the use of updating procedure. According to the results of the nonlinear time-history analysis, maximum displacement was calculated as 0.213 m. The maximum and minimum principal stresses were calculated as 0.20 MPa and 1.40 MPa. In terms of displacement control, the clock tower showed only controlled damage level during the applied earthquake record.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.13 no.6
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• pp.87-93
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• 2004

An experimental is carried out to investigate the characteristics of blanking for nickel alloy Alloy42 (t=0.203mm), a kind of IC lead frame material. By varying clearance between die and punch the shapes of shear profile are examined. Finite element analysis with element deletion algorithm for ductile fracture mode is also carried out to study the effect of clearance theoretically and to compare with experimental results. The rectangular shape specimen with four different comer radius is used to study the characteristics of blanking for straight side and comer region simultaneously. As the result the ratios measured k(m experiment of roll over, burnish and fracture zone based on initial blank thickness are compared with those of FE analysis. Both experiment and FE analysis show that the amount of mil over and fracture is increased as the clearance increases. When the radius of comer is less than thickness of blank it has been found that larger clearance is required than that of straight region in order to maintain same quality of shear profile at the comer region.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.08a
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• pp.329-335
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• 2004

An, FE-based, on-line model is presented for the rapid and precise prediction of roll thermal profile in hot strip rolling. The validity of the model is demonstrated through comparison with FE-based off-line model which was verified by measurements. Also demonstrated is its capability of reflecting the effect of diverse process variables.

• Transactions of Materials Processing
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• v.28 no.2
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• pp.83-88
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• 2019

This paper introduces a new concept - on-line FE model, as applied to metal rolling. The new technology allows for completion of process simulation within a tiny fraction of a second without loss of high-level prediction accuracy inherent to FEM. The three steps of an on-line FE model design namely, process metamorphosis, mesh design, and process variable design, are described in detail. The procedure is demonstrated step by step through designing actual on-line models for the prediction of the dog-bone profile in edge rolling. The validity and prediction accuracy of the on-line FE models are analyzed and discussed.

• Transactions of Materials Processing
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• v.20 no.2
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• pp.104-109
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• 2011

The metal front case of a mobile phone is manufactured by press forming and welding of thin metal sheets. Twisting of the frame after the forming process is one of main obstacle for the assembly with reinforcement by welding. This study introduces a method preventing twisting of the metal front case frame in press forming. The spring-back after forming produces twisting of the frame, which leads to a low structural stiffness. To reduce twisting, connectors are required to reinforce the structural stiffness of the frame. In this study, the twisting profile is evaluated using a finite element(FE) analysis for various connector shapes. The actual connector shape is determined by minimization of the frame twisting within the tolerance of the FE-analysis. To verify the validity of the proposed blank shape, a forming experiment is performed and the twisting profile is measured using a 3D laser scanning method. The dimensional accuracy is found to be within the tolerance and in good agreement with the FE-analysis.