• Title/Summary/Keyword: Finish Material

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A Study on the Analysis of Fire Risk and Field Survey for FilottI Structures (필로티 구조물의 화재위험성 분석 및 현장조사에 관한 연구)

  • Han, Ji-Woo;Lee, Byeong-heun;Jin, Seung-Hyeon;Kwon, Young-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.45-46
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    • 2018
  • The fire at the pilotis parking lot shows the fire propagation paths that are propagated to the ceiling materials and insulation materials and propagated through the external walls. In addition, there is a high risk of fire caused by vehicles with high combustion loads spreading throughout the parking lot. In particular, the omission of the ceiling materials at the parking lot in recent fire cases has contributed to the spread of the fire. In this study, the combustion performance of the ceiling materials between the insulation material and the vehicle is considered to prevent fire from spreading. Based on field research, the type of ceiling material used in the piloti structure showed that SMC ceiling materials have the highest percentage. Combustion performance test (KS F ISO 5660-1) was carried out on the SMC ceiling materials and the AL ceiling materials to review the fire safety of the ceiling finish based on the field investigation. The results of the test showed that the SMC ceiling materials has a THR 28.973[MJ/㎡] and peek HRR 273.93 [kW/㎡], while the AL ceiling material has a THR 0.584[MJ/㎡] and peek HRR 15.215[kW/㎡].

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Predictive modeling of surface roughness and material removal In powder blasting of glass by design of experiments (파우더 블라스팅을 이용한 유리 가공시 실험계획법에 의한 가공면 분석)

  • Jin Quan-Qia;Kim J.K.;Han J.Y.;Seong E.J.;Park Dong-Sam;Yoo W.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.681-684
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    • 2005
  • The old technique of sandblasting which has been used for paint or scale removing, deburring, and glass decorating has recently been developed into a powder blasting technique for brittle materials, capable of producing micro structures larger than 100um. A large number of Investigations on the abrasive jet machining with output parameters as material removal rate, penetrate and surface finish have been carried out and reported by various authors. In this paper, we investigated the effect of surface characteristics and surface shape of the abrasive jet machined glass surface under different blasting parameter. and finally we established a model for abrasive flow machining process, and compared with experimental results.

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Design optimization in hard turning of E19 alloy steel by analysing surface roughness, tool vibration and productivity

  • Azizi, Mohamed Walid;Keblouti, Ouahid;Boulanouar, Lakhdar;Yallese, Mohamed Athmane
    • Structural Engineering and Mechanics
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    • v.73 no.5
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    • pp.501-513
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    • 2020
  • In the present work, the optimization of machining parameters to achieve the desired technological parameters such as surface roughness, tool radial vibration and material removal rate have been carried out using response surface methodology (RSM). The hard turning of EN19 alloy steel with coated carbide (GC3015) cutting tools was studied. The main problem faced in manufacturer of hard and high precision components is the selection of optimum combination of cutting parameters for achieving required quality of surface finish with maximum production rate. This problem can be solved by development of mathematical model and execution of experiments by RSM. A face centred central composite design (FCCD), which comes under the RSM approach, with cutting parameters (cutting speed, feed rate and depth of cut) was used for statistical analysis. A second-order regression model were developed to correlate the cutting parameters with surface roughness, tool vibration and material removal rate. Consequently, numerical and graphical optimization were performed to obtain the most appropriate cutting parameters to produce the lowest surface roughness with minimal tool vibration and maximum material removal rate using desirability function approach. Finally, confirmation experiments were performed to verify the pertinence of the developed mathematical models.

Effects of Insert Materials of Retaining Ring on Polishing Finish in Oxide CMP (산화막 CMP에서 리테이닝 링의 인서트 재질이 연마정밀도에 미치는 영향)

  • Park, Ki-Won;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.44-50
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    • 2019
  • CMP is the most critical process in the manufacture of silicon wafers, and the use of retaining rings, which are consumable parts used in CMP equipment, is increasingly important. Since the retaining ring is made of plastic, it is not only weak in strength but also has the problem of taking a long time for the flattening operation of the ring itself performed before the CMP process, and of the imbalance of force due to bolt tightening causing uneven wear. In order to solve this problem, the retaining ring and the insert ring are integrally used, and the flatness of the retaining ring may be affected depending on the material of the insert ring. Also, the residual stress generated in the manufacturing process of the insert ring may cause distortion of the ring, which may adversely affect the precision polishing. In this study, when the insert ring is made of Zn or STS304, the thickness variation and the flatness of the retaining ring are compared and, finally, the material removal rate is analyzed by polishing the wafer by the oxide CMP process. Through these experiments, the effects of the insert ring material on the polishing accuracy of the wafers were investigated.

Development Trend of Ni-less Surface Treatment Technology for Semiconductor Packaging Substrates (반도체 패키지 기판용 Ni-less 표면처리 기술 개발동향)

  • Min-Kyo Cho;Jin-Ki Cho;Kyoung-Min Kim;Sung Yong Kim;Deok-Gon Han;Tae-Hyun Sung
    • Journal of the Microelectronics and Packaging Society
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    • v.30 no.1
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    • pp.49-54
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    • 2023
  • Recently, System in Packaging(SIP) technology needs to meet high frequency (5G and more) communication technology and fine pitch surface treatment. The conventional Electroless Ni/Immersion Au plating(ENIG) is not suitable for high frequency range because of magnetic properties are increasing the transmission loss. Without nickel plating layer, the pattern and pad reliability level must be meet the condition. In this review paper, we investigated research trends on Ni-less surface treatment technology for high-frequency communication and frequency characteristics according to materials.

Development of a Multi-material Stereolithography System (다중재료 광조형장치 개발)

  • Kim, Ho-Chan;Choi, Jae-Won;Wicker, Ryan
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.135-141
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    • 2010
  • Researchers continue to explore possibilities for expanding additive manufacturing (AM) technologies into direct product manufacturing. One limitation is in the materials available for use in AM that can meet the needs of end-use applications. Stereolithography (SL) is an AM technology well known for its precision and high quality surface finish capabilities. SL builds parts by selectively crosslinking or solidifying photo-curable liquid resins, and the resin industry has been continuously developing new resins with improved performance characteristics. This paper introduces a unique SL machine that can fabricate parts out of multiple SL materials. The technology is based on using multiple vats positioned on a rotating vat carousel that contain different photo-curable materials. To change the material during the process, the build platform is raised out of the current vat, a new vat with a different material is rotated under the platform, and the platform is submerged into the new vat so that the new material can be used. This paper introduces a new vat exchange mechanism, cleaning process, recoating process, resin leveling mechanism and process planning technologies for the implementation of multiple material SL. An overview of the system framework is provided and the system integration and control software is described. In addition, several multiple material test parts are designed, fabricated, and described.

Performance Evaluation of Eco-friendly Insulating Finish According to the Addition Ratio of Granular Cork (입상 코르크 첨가율에 따른 친환경 단열마감재의 성능평가)

  • Kim, Yong-Gu;Kim, Yeon-Ho;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.148-149
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    • 2020
  • Currently, the most commonly used EPS insulation material has been mainly used because its ease of adhesion with concrete. However, due to poor adhesion with wallpaper, separate adhesion needs to be strengthened and there are cases of breakage or grooves in the process of dismantling the mold. The biggest problem is that when a fire breaks out, various harmful substances are present and highly flammable. Cork used in this study is a truly eco-friendly building material that is taken from between the outer and inner bark of cork trees and does not damage the wood. Also, it is a porous material that is made up of countless cells and contains an air gap between the cells. It is very light in weight between 0.06 and 0.07 and has excellent insulation with a heat conductivity of 0.04W/mK. In addition, it has high stability in the topic of conversation because it does not produce harmful gas when burned and has self-sustaining properties. However, research on cork, an eco-friendly building material with excellent performance to date, is scarce Therefore, we encourage existing scholars to raise interest in new eco-friendly building materials through this study. It also aims to manufacture insulation boards with new inorganic properties using the low weight and heat conductivity held by the cork.

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Study on the new development of combined electrochemical processes using pulse current (마이크로 펄스 전해 복합가공에 관한 연구)

  • 박정우;이은상;문영훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.918-921
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    • 2002
  • Some investigators who have tried to achieve the highly smooth surface finish using electrochemical processes have reported that high current density produced lustrous surfaces while the opposite conditions produced a passive layer and had a tendency to produce a black surface. However, processing at a low current density may produce a non-lustrous surface but the improvement of dimensional accuracy of the surface is significant. The surface with pulse process was a bit more lustrous than with continuous current but the black passive layer still could be found at grooved surface. There are two ways to achieve highly smooth surface finish. One is brushing it with a brush the other is electrochemical machining (ECM) with high current. The former method is the most common polishing practice, but not only may the surface obtained differ from operator to operator, but precision smooth surface on micro grooves are difficult to obtain. The latter one recently has been used to produce a highly smooth surface after EDM process. However, the material removal rate in ECM with high current is relatively high. Hence the original shape of the micro grooves, which was formed by electrochemical micro-machining (EMM) process, may be destroyed. In this study, an electrochemical polishing process using pulse current is adopted as a possible alternative process when micro grooves formed by EMM process should be polished. Mirror-like micro grooves with lustrous and smooth surface can be produced electrochemically with pulse current because the voltage and current used can be lower than the case of continuous current. This study will discuss the accurate control of physical and electrical conditions so as to achieve mirror-like micro grooves with lustrous and smooth surface without destroying the original shape of micro grooves.

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Practical Application of Sn-3.0Ag-0.5Cu Lead Free Solder in Electronic Production

  • Chae Kyu-Sang;Min Jae-Sang;Kim Ik-Joo;Cho Il-Je
    • Journal of the Microelectronics and Packaging Society
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    • v.12 no.1 s.34
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    • pp.65-71
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    • 2005
  • At present, Electronic industries push ahead to eliminate the Pb(Lead) -a hazardous material-from all products. Especially, we have performed to select the optimum standard composition of lead free alloy for the application to products for about 3 years from 2000. These days, we have the chance for applying to the mass-production. This project constructed the system for applying the lead free solders on consumer electronic products, which is one of the major products of the LG Electronics. To select the lead free solders with corresponding to the product features, we have passed through the test and applied with Sn-3.0Ag-0.5Cu alloy system to our products, and for the application to the high melting temperature composition, we secured the thermal resistance of the many parts and substrate and optimized the processing conditions. We have operated the temperature cycling test and the high temperature storage test under the standards to confirm the reliability of the products. On these samples, we considered the consequence of our decision by the operating test. For the long life time of the product, we have operated the temperature cycling test at $-45^{\circ}C\;-\;+125^{\circ}C$, 1 cycle/hour, 1000 cycles. Also we have tested the tin whisker growth about lead free plating on lead finish. We have analyzed with the SEM, EDS and any other equipment for confirming the failure mode at the joint and the tin whisker growth on lead free finish.

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A STUDY ON THE STRESS DISTRIBUTION OF THE ALL CERAMIC CROWNS ACCORDING TO THE CUSP ANGLE OF THE MAXILLARY FIRST PREMOLAR USING THREE DIMENSIONAL FINITE ELEMENT METHOD (상악 제1소구치의 교두각에 따른 전부도재관의 응력분포에 관한 삼차원유한요소법적 연구)

  • Kim Won-Kyu;Shin Dong-Kuk;Song Kie-Bum;Dong Jin-Keun
    • The Journal of Korean Academy of Prosthodontics
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    • v.42 no.1
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    • pp.58-72
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    • 2004
  • Statement of problem : Clinically, maxillary first premolar has a high risk of fracture. This is thought to be caused by the susceptible figure which the maxillary first premolar has In other words, sharp cusp angles of the premolar is thought to influence this situation. Purpose : This study was to know stress distribution of all-ceramic crown according to the cusp angle. Material and Method : It was manufactured a three dimensional finite element model simplified maxillary first premolar, and then analyzed stress distribution when cusp angle was each $80^{\circ}$, $90^{\circ}$, $100^{\circ}$, $110^{\circ}$ and $120^{\circ}$. Results and conclusion : 1. The von Misses stress showed that stress decreases as cusp angle increases in the central groove of the occlusal surface. 2. It showed that maximum principal stress was centered at the region of the central groove of the occlusal surface and a region which the force was inflicted. And also it appeared high on the lingual and buccal side of finish line. 3. The X axis of normal stress was focused in the central groove of the occlusal surface. The Y axis normal stress appeared high in the central groove of the occlusal surface, buccal and lingual side. 4. The Stress near the finish line showed a low value compared with stress in the region of the central groove of the occlusal surface. 5. It shows that the most dangerous angle for tooth fracture was on $80^{\circ}$ of the cusp angle and low on $120^{\circ}$ of its.