• 제목/요약/키워드: Fillet welding

검색결과 257건 처리시간 0.02초

용접상세의 변화에 따른 용접이음부의 잔류응력에 관한 연구 (A Study on the Residual Stress in the Welded Joints with Different Details)

  • 임청권;박문호
    • 한국강구조학회 논문집
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    • 제10권4호통권37호
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    • pp.709-720
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    • 1998
  • 용접잔류응력의 모재두께방향을 포함하는 3차원 분포를 파악하기 위해, 용접상세를 변화시킨 필렛용접이음을 대상으로 해서 실험 및 해석을 수행하였다. 특히, 지금까지 계측이 곤란했던 필렛용접이음의 용접루트부의 잔류응력을 실측하였다. 파라메타로써는 용접입열량과 용접층수를 취급하고, 모재두께방향을 포함하는 3차원 잔류응력의 분포를 조사하였다. 그 결과, 입열량이 증가하면, 용접토우와 루트부를 포함하는 용접부에서는 잔류응력의 크기에 변화가 거의 없지만, 인장잔류응력의 영역이 크게 나타났다. 또 단층과 다층용접의 비교에서는, 다층용접 쪽이 단층용접보다 잔류응력이 상당히 낮음을 알 수 있었다. 용접부 근방의 인장잔류응력의 영역도 다층용접 쪽이 단층용접보다 작게 나타난 것을 알 수 있었다.

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Numerical Simulation of Welding Residual Stress Distribution on T-joint Fillet Structure

  • Hwang, Se-Yun;Lee, Jang-Hyun;Kim, Sung-Chan;Viswanathan, Kodakkal Kannan
    • International Journal of Ocean System Engineering
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    • 제2권2호
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    • pp.82-91
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    • 2012
  • Fillet welding is widely used in the assembly of ships and offshore structures. The T-joint configuration is frequently reported to experience fatigue damage when a marine structure meets extreme loads such as storm loads. Fatigue damage is affected by the magnitude of residual stresses on the weld. Recently, many shipping registers and design guides have required that the fatigue strength assessment procedure of seagoing structures under wave-induced random loading and storm loading be compensated based on the effect of residual stresses. We propose a computational procedure to analyze the residual stresses in a T-joint. Residual stresses are measured by the X-ray diffraction (XRD) method, and a 3-D finite element analysis (FEA) is performed to obtain the residual stress profile in the T-joint. The proposed finite element model is validated by comparing experiments with computational results, and the characteristics of the residual stresses in the T-joint are discussed.

십자형 용접 시편의 3차원 용접 잔류응력 분포 예측에 관한 연구 (A Study of Predicting 3-dimensional Welding Residual Stresses Distribution for T-joint Fillet Specimen)

  • 유미지;이장현;황세윤;김경수;김성찬
    • Journal of Welding and Joining
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    • 제28권2호
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    • pp.84-90
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    • 2010
  • Fillet welding accounts for about 80% of all constructing process of ship and ocean structure. T-joint is one of the typical shapes which are frequently reported to experience the fatigue damage when the marine structure meets the storm loads. The fatigue damage is affected by the magnitude of residual stresses on the weld. Recently, many shipping registers and design guidances have required that the fatigue strength assessment method should be compensated by the effect of the residual stress in case that the random loading or storm loading is applied to the marine vessels. This study suggests the computational procedure to analyze the residual stresses of T-joint specimen that is frequently reported to get damaged by the storm loading. Experiment by XRD as well as the 3-D computational welding model is presented in order to get the profile of residual stress. Throughout the comparison of experimental result with the computational result, the computational model was validated. Thereafter, characteristics of he residual stresses in the joint are discussed.

부분용입된 하중전달 십자형 용접부의 피로강도 평가에 관한 실험적 연구 (A Experimental Study on the Fatigue Strength Evaluation of Load-Carrying Weldments with Lack of Penetration)

  • 박상흡;이용복;남병찬;정진성
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 춘계학술발표대회 개요집
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    • pp.260-263
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    • 2000
  • In this study, constant amplitude fatigue tests on load-carrying fillet welded specimen carried out, and fatigue strengths were evaluated. Also, an attempt is made to develop a new analytical model with more accuracy to predict the fatigue crack propagation life of fillet welded cruciform joints of SWS 490B steels containing lack of penetration defects. from the result of this study, fatigue crack growth characteristics of load-carrying fillet welded cruciform joints, containing lack of penetration defacts are found to be affected by the weld geometry and the number of weld pass.

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접착제 접합된 자연섬유강화 복합재료의 파괴강도 특성에 미치는 접착제 필릿의 영향 (Effect of Spew fillet on Failure Strength Evaluation in Adhesive Bonded Joints involving Natural Fiber Reinforced Composites)

  • 김연직;윤호철;임재규
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.262-264
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    • 2005
  • This paper is concerned with a fracture strength study of composite adhesive lap joints. The tests were carried out on specimen joints manufactured hybrid stacked joints such as the polyester and bamboo natural fiber layer. The main objective of the work was to test the fracture strength using hybrid fiber composites with a polyester and bamboo natural fiber layer adjacent to the spew fillet of adhesive bonded joints and hybrid stacked joints. The results are presented using tensile-shear strength graph and finite element analysis. The failure mechanisms are discussed in order to explain that spew fillet at the end of the overlap reduces greatly the adhesive shear and effects the tensile-shear strength in hybrid stacked joints.

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파이프 용접에서 다중 시각센서를 이용한 용접선 추적 및 용접결함 측정에 관한 연구 (A Study on Seam Tracking and Weld Defects Detecting for Automated Pipe Welding by Using Double Vision Sensors)

  • 송형진;이승기;강윤희;나석주
    • Journal of Welding and Joining
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    • 제21권1호
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    • pp.60-65
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    • 2003
  • At present. welding of most pipes with large diameter is carried out by the manual process. Automation of the welding process is necessary f3r the sake of consistent weld quality and improvement in productivity. In this study, two vision sensors, based on the optical triangulation, were used to obtain the information for seam tracking and detecting the weld defects. Through utilization of the vision sensors, noises were removed, images and 3D information obtained and positions of the feature points detected. The aforementioned process provided the seam and leg position data, calculated the magnitude of the gap, fillet area and leg length and judged the weld defects by ISO 5817. Noises in the images were removed by using the gradient values of the laser stripe's coordinates and various feature points were detected by using an algorithm based on the iterative polygon approximation method. Since the process time is very important, all the aforementioned processes should be conducted during welding.

The Effects of Heat Input and Gas Flow Rate on Weld Integrity for Sleeve Repair Welding of In-Service Gas Pipelines

  • Kim, Y.P.;Kim, W.S.;Bang, I.W.;Oh, K.H.
    • International Journal of Korean Welding Society
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    • 제2권2호
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    • pp.36-41
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    • 2002
  • The experimental and numerical study has been conducted on the sleeve repair welding of API 5L X65 pipeline. SMAW and GTAW were applied to weld the sleeve. The macrostructure and hardness of repair welds have been examined. The finite element analysis of the multi-pass sleeve-fillet welding has been conducted to validate the experiment and investigate the effects of in-service welding conditions. The effect of gas flow rate on the hydrogen cracking was investigated. The effect of internal pressure on residual stresses and plastic strain was investigated. The allowable heat input was predicted considering the maximum temperature of inner surface of pipe and cooling rate at CGHAZ.

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Determination of Optimal Welding Parameter for an Automatic Welding in the Shipbuilding

  • Park, J.Y.;Hwang, S.H.
    • International Journal of Korean Welding Society
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    • 제1권1호
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    • pp.17-22
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    • 2001
  • Because the quantitative relationships between welding parameters and welding result are not yet blown, optimal values of welding parameters for $CO_2$ robotic arc welding is a difficult task. Using the various artificial data processing methods may solve this difficulty. This research aims to develop an expert system for $CO_2$ robotic arc welding to recommend the optimal values of welding parameters. This system has three main functions. First is the recommendation of reasonable values of welding parameters. For such work, the relationships in between the welding parameters are investigated by the use of regression analysis and fuzzy system. The second is the estimation of bead shape by a neural network system. In this study the welding current voltage, speed, weaving width, and root gap are considered as the main parameters influencing a bead shape. The neural network system uses the 3-layer back-propagation model and a generalized delta rule as teaming algorithm. The last is the optimization of the parameters for the correction of undesirable weld bead. The causalities of undesirable weld bead are represented in the form of rules. The inference engine derives conclusions from these rules. The conclusions give the corrected values of the welding parameters. This expert system was developed as a PC-based system of which can be used for the automatic or semi-automatic $CO_2$ fillet welding with 1.2, 1.4, and 1.6mm diameter the solid wires or flux-cored wires.

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