• Title/Summary/Keyword: Filament Winding

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Optimal Design of Filament Wound Composite CNG Pressure Vessel (필라멘트 와인딩 복합재 CNG 압력용기의 최적설계)

  • Yun, Yeong-Bok;Jo, Seong-Won;Ha, Seong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.23-30
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    • 2002
  • Abstract The optimization is performed to reduce the mass of CNG pressure vessel reinforced with composite materials in the hoop direction. An axisymmetric shell element which takes into account the layered liner and hoop composite materials is thus developed and incorporated into a program Axicom. The accuracy of the program is then verified using the 4 noded element in ANSYS. Three different cases of optimization are then performed using the Axicom: (1) uniform hoop thickness, (2) varying hoop thickness, and (3) varying the ply angles and accordingly the thickness. Compared with a traditional method, cases (2) and (3) were found to be very effective in reducing the thickness and cost of the hoop composite materials by about 80% without sacrificing the safety factors.

Development of Hybrid FRP-Concrete Composite Pile Connection (하이브리드 FRP-Concrete 복합말뚝의 연결부의 개발)

  • Lee, Hyoung-Kyu;Park, Joon-Seok
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.4
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    • pp.52-57
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    • 2014
  • Due to the advantageous mechanical properties of the fiber reinforced polymeric plastics(FRP), their application in the construction industries is ever increasing trend, as a substitute of structural steel which is highly vulnerable under hazardous environmental conditions (i.e., corrosion, humidity, etc.). In this study, hybrid FRP-concrete composite pile (HCFFT) connection is suggested. The HCFFT is consisted of pultruded FRP unit module, filament wound FRP which is in the outside of mandrel composed of circular shaped assembly of pultruded FRP unit modules, and concrete which is casted inside of the circular tube shaped hybrid FRP pile. Therefore, pultruded FRP can increase the flexural load carrying capacity, filament wound FRP and concrete filled inside can increase axial load carrying capacity. In the study, connection capacity of HCFFT(small and mid size) is investigated throughout experiments and finite element method. From the results of experiments, we suggested the connection methods about HCFFT pile connection.

The Effect of Surface Protective Material on the Impact Resistance in Filament Wound Composite Pressure Vessel (필라멘트 와인딩 복합재 압력용기의 충격저항성에 미치는 표면 고무 보호재료의 영향)

  • Kang, Ki-Weon;Kim, Young-Soo;Lee, Mee-Hae;Choi, Rin
    • Journal of the Korean Society of Safety
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    • v.20 no.4 s.72
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    • pp.14-19
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    • 2005
  • One area in which composites have been used rather extensively is for fabricating pressure vessel. These structures can be readily manufactured by filament winding, which is, as far as composite fabrication techniques are concerned, a relatively inexpensive method for producing composite structures. Unfortunately, the higher strength material and fabrication costs are not the only disadvantages of fiber-reinforced polymer composites when they are compared to metals. Additionally, these materials tend to exhibit brittle behavior. This is of particular concern when they are subjected to a low-velocity impact during routine handling a significant amount of structural damage can be introduced into the composites. The goals of this paper are to understand the impact damage behavior and identify the effect of surface coating materials on impact resistance in filament wound composite pressure vessels. For these, a series of low velocity impact tests was performed on specimens cutting from the full scale pressure vessel by the instrumented impact testing machine. The specimens are classified into two types with and without surface protective material. The visualization for impact damage is made by metallurgical microscope. Based on the impact force history and damage, the resistance parameters were employed and its validity in identifying the damage resistance of pressure vessel was reviewed. As the results, the impact resistance of the filament wound composites and its dependency on the protective material were evaluated quantitatively.

Compression Strength Test of FRP Reinforced Concrete Composite Pile (FRP-콘크리트 합성말뚝 시편의 압축강도실험)

  • Lee, Young-Geun;Choi, Jin-Woo;Park, Joon-Seok;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.4
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    • pp.19-27
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    • 2011
  • In this paper, we present a part of results to develop new type hybrid FRP-concrete composite pile (i.e., concrete filled fiber reinforced plastic circular tubes, hybrid CFFT, HCFFT). The purpose of this paper is to evaluate compressive loading capacity through compressive strength test. Before compressive strength test of HCFFT, we investigated mechanical properties of pultruded fiber reinforced plastic (PFRP) and filament winding fiber reinforced plastic (FFRP). For estimating the compressive strength of HCFFT, uni-axial compression strength tests of HCFFT compression members were conducted. The test variables are compressive strengths of concrete and thickness of FFRP. In addition, uni-axial compression strength tests of concrete filled fiber reinforced plastic circular tube (CFFT) except PFRP members were conducted. The test variable in the test is thickness of FFRP. From the test result, the compressive strength of the HCFFT in larger than compressive strength of CFFT as much as 47%. It can be observed that the uni-axial compressive strength of the HCFFT increased if the concrete strength and the thickness of exterior filament winding FRP tube increased. In addition, the finite element analysis result is compared with the experimental result. The difference between the experimental and FEM results is in the range of 0.14% to 17.95%.

Strength of Insulator FRP Rod According to the Winding of Glass Fiber (전기절연용 FRP의 와인딩 각도에 따른 강도특성)

  • 박효열;강동필
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.586-588
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    • 2001
  • Inner part of FRP specimen was made unidirectionally by pultrusion method and outer part of FRP was made by filament winding method to study the effect of fiber orientatons on the strength of FRP. The strength of bending and compression was simulated and evaluated. The results of simulated strength and evaluated strength were different greately each other. The stress which affect the feature of FRP was simulated to investigate the difference of the results between simulation and evaluation Shear stresses were investigated to the main stress to affect the fracture of FRP.

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Compressive Strength of FRP in Variation with Fiber Orientation (섬유의 배향에 따른 FRP의 압축강도)

  • Park, Hoy-Yul;Ahn, Myeong-Sang;Na, Moon-Kyong
    • Proceedings of the KIEE Conference
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    • 2006.07c
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    • pp.1349-1350
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    • 2006
  • FRP has been used much for core materials of insulator. FRP consists of fiber and plastics(resin and binder). The fiber contributes strength to FRP. The fiber orientation in FRP has a great effect on the strength of FRP because the strength of FRP mainly depends on the strength of fiber. The direction of applied stress of FRP is different from the kinds of insulators. In this study, inner part of FRP rod was made unidirectionally by pultrusion method and outer part of FRP rod was made by filament winding method. Compressive strength and stress of FRP rods were simulated according to the winding orientation of glass fiber. Simulated value and real evaluated compressive strength were compared each other.

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Mechanical and Environment Ability of FRP Pole for a Distribution Line (배전용 FRP전주의 기계적 및 환경성능)

  • 박기호;조한구;한동희;이웅선;송일근
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.395-398
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    • 2000
  • In this study mechanical and environment ability of FRP pole for a distribution line about high strength and good insulation properties. The basic filament winding process creates a helical winding pattern. In mechanical analysis of splice with mechanical fastened joint it is important to evaluate a critical load of faster having maximum stress. It is also present a result of several examples to compare this with analytical one. On repair design this finite element method will be used as basis. The influence of environmental factors, such as elevated temperatures, high humidity, and corrosive fluids, and ultraviolet(UV) rays, upon the performance of polymeric matrix composite is of concern in many applications.

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Fall Impact Analysis of Type 4 Composite Pressure Vessels Using SPH Techniques (SPH 기법을 활용한 Type 4 복합재료 압력용기 낙하 충격 해석)

  • SONG, GWINAM;KIM, HANSANG
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.3
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    • pp.172-179
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    • 2021
  • The drop impact analysis was carried out on Type 4 pressure containers, and the degree of damage to the falling environment was predicted and determined using smoothed particle hydrodynamics (SPH) techniques. The purpose of the design and the optimization process of the winding pattern of the pressure vessel of the composite material is to verify the safety of the container in actual use. Finally, an interpretation process that can be implemented in accordance with domestic test standards can be established to reduce the cost of testing and containers through pre-test interpretation. The research on the fall analysis of pressure vessels of composite materials was conducted using Abaqus, and optimization was conducted using ISIGHT. As a result, the safety of composite pressure vessels in the falling environment was verified.

Continuous Curing and Residual Stresses of Thick Composite Cylinders (두꺼운 복합재료 실린더의 생산 및 열응력 해석)

  • Kim, Cheol
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.49-52
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    • 2000
  • A new composite manufacturing technique which combines winding and curing together is studied and analyzed. This method is especially suited to the manufacture of thick composite materials in which thermal spiking is a common problem. An experimental apparatus was designed and built for use with a filament winder to continuously cure a thick composite cylinder. A hoop-wound composite cylinder with 152 mm wall thickness was manufactured and embedded thermocouples and strain gages were monitored throughout the cure process. The experimental data were compared with analytical results.

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A Study on Variation of Physical Properties of the PET Filament Yarn (V) (PET 絲의 물성 편차에 관한 연구(V))

  • 홍성대;김승진;심승범;김소연;김연숙;박미영
    • Proceedings of the Korean Fiber Society Conference
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    • 2002.04a
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    • pp.328-328
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    • 2002
  • PET 絲의 특성은 중합단계나 방사, 연신 등의 원사제조공정의 공정조건뿐 아니라 사가공 공정을 거쳐 winding, 2-for-1 twisting, sizing등의 제직준비 공정과 제직 공정에 의해서 물리적인 특성이 크게 변화한다. 이러한 공정을 거치면서 품질과 성능변화에 절대적인 영향을 미치는 공정요소는 온도, 시간 그리고 장력이다(37). PET 絲는 공정을 거치면서 역학적 특성이나 열적 특성의 차이로 인해 공정관리 면에서 middle stream의 중소기업들이 시행착오에 의해 공정조건을 결정하는 현실에 처해있다. (중략)

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