• Title/Summary/Keyword: Field inspection test

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A Study on Development of Interlocking Inspection System for Electronic Interlocking System (전자연동장치의 연동검사시스템 개발)

  • 박영수;이기서
    • Journal of the Korean Society for Railway
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    • v.5 no.2
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    • pp.104-111
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    • 2002
  • The purpose of interlocking system was to prevent the route for a train being set up and its protecting signal cleared if there was already another, conflicting route set up and the protecting signal for that route cleared. This paper proposed Interlocking Inspection System(IIS) consisting of interlocking simulator and field simulator to operate interlocking test of computer based Electronic Interlocking System(EIS) in this paper. Interlocking simulator consists of Design Edit System(DES), Logical Database Management Tool(LDMT) and real-time confirming system, field simulator is a equipment to simulate a control object of EIS and constitutes configuration operated in 19 inch standard rack. As a result of test to prove capacity of this IIS, the efficiency was shown as excellent. Therefore by using inspection system, we obtain every advantages. It has the functions for test data generation and automatic test execution based on personal computer. Time and cost for test work can be reduced more efficiently by using this developed inspection system

Development of the Sorting Inspection System for Screw/Bolt Using a Slant Method (슬랜트방식을 이용한 스크류/볼트 선별검사시스템 개발)

  • Kim, Yong-Seok;Yang, Soon-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.698-704
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    • 2010
  • The machine vision system has been widely applied at automatic inspection field of the industries. Especially, the machine vision system shows good performance at difficult inspection field by contact method. In this paper, the automatic system of a slant method to inspect screw/bolt shape using machine vision is developed. The inspection system uses pattern matching method that search similar degree of the lucidity, the average lucidity, length and angle of inspection set up area using a circular scan and a line scan method. Also the feeding method for inspection product is the slant method, and feed rate is controlled by the ramp angle adjustment. This inspection system is composed of a feeding device, a transfer device, vision systems, a lighting device and computer, and is composed the sorting discharge system of the inferior product. The performance test carried out the feeding speed, the shape correct degree and the sorting discharge speed according to the type of screw/bolt. This sorting inspection system showed a satisfied test results in whole inspection items. Presently, this sorting inspection system is being used in the manufacturing process of screw/bolt usefully.

Development and Evaluation of Cold-applied Crack Sealant for Pavement Maintenance (도로포장 보수용 상온식 균열실링 재료의 개발 및 평가)

  • Kim, Yeong Min;Jeong, Kyu Dong;Lee, Kang Hoon;Im, Jeong Hyuk
    • International Journal of Highway Engineering
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    • v.19 no.2
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    • pp.45-53
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    • 2017
  • PURPOSES: The objectives of this study are to develop a new cold-applied crack sealant and to evaluate its properties and field applicability by comparing with other conventionally used crack sealants. METHODS : A new cold-applied crack sealant was developed by using neoprene latex to improve material properties. The fundamental properties such as viscosity, residue %, penetration, and softening point of the developed crack sealant were tested by TxDOT criteria to evaluate crack sealing capability. Moreover, the performance of the developed cold-applied crack sealant was evaluated under both laboratory and field conditions. In the laboratory, the bond property was evaluated using the developed cold-applied crack sealant and conventional hot-applied crack sealant by the bond-properties test standardized under ASTM D 6690. In the field, test sections were constructed on three areas: a trunk road, bus-only lane, and motorway, with the developed crack sealant and three conventional crack sealants. After construction, early field-inspection was performed on the test sections. RESULTS AND CONCLUSIONS : Overall, the developed cold-applied crack sealant demonstrates reasonable storage stability, durability, and bond property compared to conventional hot-applied crack sealants. From the test sections, it was established that the developed cold-applied crack sealant does not pose construction issues. Moreover, the early performance was verified through field inspection. However, as the field inspection was conducted a week after the construction, it is necessary to conduct an inspection of performance from a long-term point of view.

A Study on the Problem and Improvement of Fire Detector Test in the Field Inspection (화재감지기 현장점검의 문제점 및 개선방안에 관한 연구)

  • Cha, Ha-Na;Ok, Kyung-Jae;Kim, Shi-Kuk;Lee, Chun-Ha;Jee, Seung-Wook
    • Fire Science and Engineering
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    • v.22 no.4
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    • pp.50-53
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    • 2008
  • This study has been conducted for the purpose of considering the problems expected when checking the smoke detector at site and how to improve the smoke detector. We have conducted this study focused on checking the problems expected upon site inspection and finding out the way of improving the site inspection by analyzing the reliability and performance of instrument used upon site inspection. The test results show that some problems exist in the reliability and performance of instrument used for the site inspection of smoke detector way of inspecting the inspection instrument.

Development of Inspection Elements for the Periodic Inspection of Large Buses with AEBS and LDWS Installed (AEBS와 LDWS가 장착된 대형버스의 정기검사를 위한 검사요소 개발)

  • Park, Sanghyeop;Han, Jongho;Yoon, Yoonki;Lee, Taehee;Lee, Hosang;Kang, Byungdo
    • Journal of Auto-vehicle Safety Association
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    • v.13 no.2
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    • pp.42-49
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    • 2021
  • In this paper, we proposes a study on the derivation of inspection factors for the periodic inspection of large buses equipped with AEBS and LDWS. we investigate the safety evaluation (NCAP) of domestic and foreign vehicles and safety standards for the two functions currently in operation and analyze the evaluation factors, measurement methods and evaluation scenarios and so on. In addition, the test scenario was derived by analyzing the vehicle safety evaluation data already held, Therefore, we use an real large bus and the inspection elements for the periodic inspection were derived.

A Study on the Rectifying Inspection Plan & Life Test Sampling Plan Considering Cost (소비자 보호를 위한 선별형 샘플링 검사와 신뢰성 샘플링 검사의 최적설계에 관한 연구)

  • 강보철;조재립
    • Journal of Korean Society for Quality Management
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    • v.30 no.1
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    • pp.74-96
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    • 2002
  • The objectives of this study is to suggest the rectifying sampling inspection plan considering quality cost. Limiting quality level(LQL) plans(also called LTPD plans) and outgoing quality(OQ) plans are considered. The Hald's linear cost model is discussed with and without a beta prior for the distribution of the fraction of nonconforming items in a lot. It is assumed that the sampling inspection is error free. We consider the design of reliability acceptance sampling plan (RASP) for failure rate level qualification at selected confidence level. The lifetime distribution of products is assumed to be exponential. MIL-STD-690C and K C 6032 standards provide this procedures. But these procedures have some questions to apply in the field. The cost of test and confidence level(1-$\beta$ risk) are the problem between supplier and user. So, we suggest that the optimal life test sampling inspection plans using simple linear cost model considering product cost, capability of environment chamber, environmental test cost, and etc. Especially, we consider a reliability of lots that contain some nonconforming items. In this case we assumed that a nonconforming item fail after environmental life test. Finally, we develope the algorithm of the optimal sampling inspection plan based on minimum costs for rectifying inspection and RASP. And computer application programs are developed So, it is shown how the desired sampling plan can be easily found.

The Study on the Failure Rate Sampling Plan Considering Cost (비용을 고려한 신뢰성 샘플링검사 설계에 관한 연구)

  • 조재립
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.59
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    • pp.97-103
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    • 2000
  • This study considers the design of life test sampling inspection plans by attributes for failure rate level qualification at selected confidence level. The lifetime distribution of products is assumed to be exponential. MIL-STD-690C and KS C 6032 standards provide this procedures. But these procedures have some questions to apply in the field. The cost of test and confidence level($1-{\beta}$ risk) are the problem between supplier and user. So, we suggest that the optimal life test sampling inspection plans using expected cost model considering product cost, capability, environmental test cost, etc.

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Development of Interlocking Inspection Simulator for Electronic Interlocking System (전자연동장치를 위한 연동검사시스템의 개발)

  • Lee, Jae-Ho;Hwang, Jong-Gyu;Park, Young-Soo;Park, Gui-Tae
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.53 no.2
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    • pp.70-76
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    • 2004
  • The purpose of interlocking system in railway is to prevent the route for a train being set up and its protecting signal cleared if there were already another, conflicting route set up and the protecting signal for that route cleared. Recently, conventional relays circuitry in industrial field is replaced to computer-based control systems according to the advance of computer and communication technology. Therefore, interlocking systems in railway field are rapidly changing from existing relay-based interlocking system to computer-based electronic ones that executes the vital interlocking logic to assure the safety train routes at trackside signaling equipment room using electronic circuits. So it is very important to verify the performance of developed electronic interlocking system by plentiful laboratory testing before actually application in the railway system. However the laboratory testing in the present state of railway signaling is preformed individually by manual, so very much test time and cost are required. To solve these problems, we are developed the simulator for automatic interlocking inspection in this research. This simulator is able to operate on general personal computer and has following beneficial functions : automatic test sheet generation for inspection, automatic inspection execution and et al. The experiments are executed to test the feasibility of the developed simulator the experimental results have good agreements with the anticipated ones.

Inspection of Structural Elements Using NDE (비파괴 시험을 이용한 RC 구조물 상태진단)

  • Shim, Hyung-Seop
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.13 no.5 s.57
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    • pp.101-108
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    • 2009
  • Mathematical basis of interpretation of data from nondestructive evaluation (NDE) methods in condition assessment of structures is presented. In structural inspection with NDE methods, NDE data are not directly used for the condition assessment. Instead, NDE data must be interpreted as condition of inspected element. Correct assessments of conditions depend on many factors such as the inaccuracy and the variability in NDE measurements and the uncertainty in correlation between attributes (what is measured) and conditions (what is sought in the inspection). A full description of the performance of NDE methods considers the relation of test data to conditions of elements. The quality of the test itself is important, but equally important is the interpretation that occurs after the test. The effects of variability in test data and uncertainty in correlations of attributes and conditions are presented in three examples of field testing methods.

결함검출을 위한 실험적 연구

  • 목종수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.24-29
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    • 1996
  • The seniconductor, which is precision product, requires many inspection processes. The surface conditions of the semiconductor chip effect on the functions of the semiconductors. The defects of the chip surface is crack or void. Because general inspection method requires many inspection processes, the inspection system which searches immediately and preciselythe defects of the semiconductor chip surface. We propose the inspection method by using the computer vision system. This study presents an image processing algorithm for inspecting the surface defects(crack, void)of the semiconductor test samples. The proposed image processing algorithm aims to reduce inspection time, and to analyze those experienced operator. This paper regards the chip surface as random texture, and deals with the image modeling of randon texture image for searching the surface defects. For texture modeling, we consider the relation of a pixel and neighborhood pixels as noncasul model and extract the statistical characteristics from the radom texture field by using the 2D AR model(Aut oregressive). This paper regards on image as the output of linear system, and considers the fidelity or intelligibility criteria for measuring the quality of an image or the performance of the processing techinque. This study utilizes the variance of prediction error which is computed by substituting the gary level of pixel of another texture field into the two dimensional AR(autoregressive model)model fitted to the texture field, estimate the parameter us-ing the PAA(parameter adaptation algorithm) and design the defect detection filter. Later, we next try to study the defect detection search algorithm.

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