• Title/Summary/Keyword: Field Testing

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2D Sparse Array Transducer Optimization for 3D Ultrasound Imaging

  • Choi, Jae Hoon;Park, Kwan Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.6
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    • pp.441-446
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    • 2014
  • A 3D ultrasound image is desired in many medical examinations. However, the implementation of a 2D array, which is needed for a 3D image, is challenging with respect to fabrication, interconnection and cabling. A 2D sparse array, which needs fewer elements than a dense array, is a realistic way to achieve 3D images. Because the number of ways the elements can be placed in an array is extremely large, a method for optimizing the array configuration is needed. Previous research placed the target point far from the transducer array, making it impossible to optimize the array in the operating range. In our study, we focused on optimizing a 2D sparse array transducer for 3D imaging by using a simulated annealing method. We compared the far-field optimization method with the near-field optimization method by analyzing a point-spread function (PSF). The resolution of the optimized sparse array is comparable to that of the dense array.

Model-Based Prediction of Pulsed Eddy Current Testing Signals from Stratified Conductive Structures

  • Zhang, Jian-Hai;Song, Sung-Jin;Kim, Woong-Ji;Kim, Hak-Joon;Chung, Jong-Duk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.6
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    • pp.609-615
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    • 2011
  • Excitation and propagation of electromagnetic field of a cylindrical coil above an arbitrary number of conductive plates for pulsed eddy current testing(PECT) are very complex problems due to their complicated physical properties. In this paper, analytical modeling of PECT is established by Fourier series based on truncated region eigenfunction expansion(TREE) method for a single air-cored coil above stratified conductive structures(SCS) to investigate their integrity. From the presented expression of PECT, the coil impedance due to SCS is calculated based on analytical approach using the generalized reflection coefficient in series form. Then the multilayered structures manufactured by non-ferromagnetic (STS301L) and ferromagnetic materials (SS400) are investigated by the developed PECT model. Good prediction of analytical model of PECT not only contributes to the development of an efficient solver but also can be applied to optimize the conditions of experimental setup in PECT.

The Failure Mode and Effects Analysis Implementation for Laser Marking Process Improvement: A Case Study

  • Deng, Wei-Jaw;Chiu, Chung-Ching;Tsai, Chih-Hung
    • International Journal of Quality Innovation
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    • v.8 no.1
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    • pp.137-153
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    • 2007
  • Failure mode and effects analysis (FMEA) is a preventive technique in reliability management field. The successful implementation of FMEA technique can avoid or reduce the probability of system failure and achieve good product quality. The FMEA technique had applied in vest scopes which include aerospace, automatic, electronic, mechanic and service industry. The marking process is one of the back ends testing process that is the final process in semiconductor process. The marking process failure can cause bad final product quality and return although is not a primary process. So, how to improve the quality of marking process is one of important production job for semiconductor testing factory. This research firstly implements FMEA technique in laser marking process improvement on semiconductor testing factory and finds out which subsystem has priority failure risk. Secondly, a CCD position solution for priority failure risk subsystem is provided and evaluated. According analysis result, FMEA and CCD position implementation solution for laser marking process improvement can increase yield rate and reduce production cost. Implementation method of this research can provide semiconductor testing factory for reference in laser marking process improvement.

A Study on Accelerated Fatigue Life Testing for Industrial Inverter (산업용 인버터의 가속 피로수명 평가에 관한 연구)

  • Lee, Sanghoon;Kim, Won-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.67-73
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    • 2022
  • Industrial inverters are used in a variety of fields for electric power supply. They may be exposed to vibration and heat once they are installed. This study focused on a framework of accelerated life testing of an industrial inverter considering fatigue damage as the primary source of deterioration. Instead of analyzing detailed failure mechanisms and the product's vulnerability to them, the potential of fatigue failure is considered using the fatigue damage spectrum calculated from the environmental vibration signals. The acceleration and temperature data were gathered using field measurement and spectral analysis was conducted to calculate the vibration signal's power spectral density (PSD). The fatigue damage spectrum is then calculated from the input PSD data and is used to design an accelerated fatigue life testing. The PSD for the shaker table test is derived that has the equivalent fatigue damage to the original input signal. The tests were performed considering the combined effect of random vibration and elevated temperature, and the product passed all the planned tests. It was successfully demonstrated that the inverter used in this study could survive environmental vibration up to its guarantee period. The fatigue damage spectrum can effectively be used to design accelerated fatigue life testing.

LED Delamination Evaluating Method by Thermal Shock Test (열충격시험을 통한 LED 박리 평가법에 관한 연구)

  • Jang, In-Hyeok;Han, Ji-Hoon;Ko, Min-ji;Lee, Young-Joo;Lim, Hong-Woo
    • Journal of Advanced Engineering and Technology
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    • v.6 no.2
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    • pp.121-124
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    • 2013
  • This paper proposed a new concept of estimating method for LED(light-emitting diode) delamination with high accuracy. Usually, The LED is composed several materials which are LED chips, gold wire, phosphor, epoxy resin, adhesive, reflector and lead frame. These different materials are usually delaminated in a trouble conditions which are huge temperature difference, hot and humid or mechanical shocked. When the components are delaminated, a luminance will be lost, moisture be absorbed easily and a thermal resistance be increased attendantly. As a conventional method to estimate a delamination of LEDs, a solution immersing method is usually used in a field of LED manufacturing companies or researching institutes. This method has an advantage of simplicity but it is only shown that the existence of delamination or not. In this paper, we have proposed an estimating method for LEDs delamination using the polishing and the electron microscope. New proposed method has shown the result of confirming delamination without destruction and enabled quantitative analysis for LED delamination.

Effect of Coarse Materials on Compaction of Soil (조립재가 흙의 다짐에 미치는 영향)

  • 윤충섭;김호일;김현태
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.33 no.4
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    • pp.84-95
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    • 1991
  • The compaction ratio of the field dry density to the maximum dry density is generally adopted as the index of quality control for embankment of earthfill structures such as Earth Dam, Sea Dike, River Bank and Road. In case of coarse materials are included in the earth material, the compaction ratio will be varied in wide range since the dry density is influenced by quantity of coarse material in the soil. The treatment for the coarse material should be controlled carefully in testing. In this study, the compaction characteristics of the soil contained the coarse materials were researched and calibration of the suitability of field quality control methods were carried out. 28 Samples were made of clay(CL) and sandy soil (SM) mixed with gravel whose content were 0, 4, 6, 8, 10, 12, 15, 20, 25, 30, 35, 40, 45, and 60% in Weight. The compaction characteristics depending on the coarse material content were analysed through 4 types of compaction tests which are A-1, B-i, C-i and D-1. The adjusting coefficients for density and moisture content namely a and ${\beta}$ respectively were proposed in order to consider the effects depending on content of the coarse materials. The test methods to control reasonably and promptly the quality of earthfill were proposed after analysing the ranges of possible errors on the relative compaction ratio between laboratory compaction methods and field density testing methods.

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Analysis of Electromagnetic Scattering from Arbitrarily Shaped Three-Dimensional Dielectric Objects Using Combined Field Integral Equation (결합 적분방정식을 이용한 삼차원 임의형태 유전체의 전자파 산란 해석)

  • 정백호;한상호;이화용
    • Journal of the Institute of Electronics Engineers of Korea TC
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    • v.39 no.10
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    • pp.27-37
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    • 2002
  • In this paper, we present various combined field integral equation (CFIE) formulations for the analysis of electromagnetic scattering from arbitrarily shaped three dimensional homogeneous dielectric body in the frequency domain. For the CFIE case, we propose eight separate formulations with different combinations of testing functions that result in sixteen different formulations of CFIE by neglecting one of testing terms. One of the objectives of this paper is to illustrate that not all CFIE are valid methodologies in removing defects, which occur at a frequency corresponding to an internal resonance of the structure. Numerical results involving far scattered fields and radar cross section (RCS) are presented for a dielectric sphere to illustrate which formulation works and which do not.

Using Field Programmable Gate Array Hardware for the Performance Improvement of Ultrasonic Wave Propagation Imaging System

  • Shan, Jaffry Syed;Abbas, Syed Haider;Kang, Donghoon;Lee, Jungryul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.6
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    • pp.389-397
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    • 2015
  • Recently, wave propagation imaging based on laser scanning-generated elastic waves has been intensively used for nondestructive inspection. However, the proficiency of the conventional software based system reduces when the scan area is large since the processing time increases significantly due to unavoidable processor multitasking, where computing resources are shared with multiple processes. Hence, the field programmable gate array (FPGA) was introduced for a wave propagation imaging method in order to obtain extreme processing time reduction. An FPGA board was used for the design, implementing post-processing ultrasonic wave propagation imaging (UWPI). The results were compared with the conventional system and considerable improvement was observed, with at least 78% (scanning of $100{\times}100mm^2$ with 0.5 mm interval) to 87.5% (scanning of $200{\times}200mm^2$ with 0.5 mm interval) less processing time, strengthening the claim for the research. This new concept to implement FPGA technology into the UPI system will act as a break-through technology for full-scale automatic inspection.

Development of a Practical Rutting Characterization Method for Bituminous Mixtures (아스팔트 콘크리트 혼합물의 소성변형시험 개발)

  • Kim, Nakseok
    • Journal of the Society of Disaster Information
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    • v.10 no.1
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    • pp.25-32
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    • 2014
  • The main objective of materials testing is to simulate in-situ field conditions as closely as possible, including loading conditions, climatic conditions, etc. Also, the test method should be easy, inexpensive, simple, and efficient to conduct to become an acceptable standard laboratory testing method for many agencies. Based on these reasons, a new test method employing repetitive axial loading with confinement was developed to evaluate the rutting(permanent deformation) of asphalt concrete. The new laboratory test protocol was developed based on the study of the various structural analysis and field data. This protocol divides asphalt layer(s) into three categories depending upon the depth. Different temperatures and vertical stress levels were used in these areas.