• Title/Summary/Keyword: Feedback Process Control

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Problems of Assignable Causes in Dynamic Feedback Process Control (동적 피드백 공정조절에 있어 이상원인의 문제)

  • Jun Sang-Pyo
    • Journal of the Korea Safety Management & Science
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    • v.7 no.5
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    • pp.213-231
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    • 2005
  • Assignable causes producing temporary deviation from the underlying system can influence on process adjustment and process monitoring in dynamic feedback control system. In this paper, the influence of assignable causes on EWMA forecasts and compensatory variables are derived for a dynamic feedback control system. An example is presented to confirm the impact numerically through the analysis of a data.

Problems of Special Causes in Feedback Adjustment

  • Lee, Jae-June;Cho, Sin-Sup
    • Journal of Korean Society for Quality Management
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    • v.32 no.2
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    • pp.201-211
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    • 2004
  • Process adjustment is a complimentary tool to process monitoring in process control. Process adjustment directs on maintaining a process output close to a target value by manipulating another controllable variable, by which significant process improvement can be achieved. Therefore, this approach can be applied to the 'Improve' stage of Six Sigma strategy. Though the optimal control rule minimizes process variability in general, it may not properly function when special causes occur in underlying process, resulting in off-target bias and increased variability in the adjusted output process, possibly for long periods. In this paper, we consider a responsive feedback control system and the minimum mean square error control rule. The bias in the adjusted output process is investigated in a general framework, especially focussing on stationary underlying process and the special cause of level shift type. Illustrative examples are employed to illustrate the issues discussed.

Problems of Special Causes in Feedback Adjustment

  • Lee Jae June;Cho Sinsup;Lee Jong Seon;Ahn Mihye
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2004.04a
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    • pp.425-429
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    • 2004
  • Process adjustment Is a complimentary tool to process monitoring in process control. Process adjustment directs on maintaining a process output close to a target value by manipulating another controllable variable, by which significant process improvement can be achieved. Therefore, this approach can be applied to the 'Improve' stage of Six Sigma strategy. Though the optimal control rule minimizes process variability in general, it may not properly function when special causes occur in underlying process, resulting in off-target bias and increased variability in the adjusted output process, possibly for long periods. In this paper, we consider a responsive feedback control system and the minimum mean square error control rule. The bias in the adjusted output process is investigated in a general framework, especially focussing on stationary underlying process and the special cause of level shift type. Illustrative examples are employed to illustrate the issues discussed.

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Analysis of Laser Control Effects for Direct Metal Deposition Process

  • Choi Joo-Hyun;Chang Yoon-Sang
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1680-1690
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    • 2006
  • As a promising and novel manufacturing technology, laser aided direct metal deposition (DMD) process produces near-net-shape functional metal parts directly from 3-D CAD models by repeating laser cladding layer by layer. The key of the build-up mechanism is the effective control of powder delivery and laser power to be irradiated into the melt-pool. A feedback control system using two sets of optical height sensors is designed for monitoring the melt-pool and real-time control of deposition dimension. With the feedback height control system, the dimensions of part can be controlled within designed tolerance maintaining real time control of each layer thickness. Clad nugget shapes reveal that the feedback control can affect the nugget size and morphology of microstructure. The pore/void level can be controlled by utilizing pulsed-mode laser and proper design of deposition tool-path. With the present configuration of the control system, it is believed that more innovation of the DMD process is possible to the deposition of layers in 3-D slice.

Impact of Special Causes on EWMA Feedback Process Adjustment (EWMA 피드백 공정 조정에서 이상원인의 영향)

  • 이재준;전상표;이종선
    • Journal of Korean Society for Quality Management
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    • v.31 no.2
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    • pp.183-193
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    • 2003
  • A special cause producing temporary deviation in the underlying process can influence on process adjustment in responsive feedback control system. In this paper, the impact of special causes on the EWMA(Exponentially Weighted Moving Average) forecasts and the process adjustment that is based on the EWMA forecasts are derived. For some special causes with patterned type of contamination, the influence of the causes on the output process are explicitly investigated. A data set, contaminated by a special cause of level shift, is analyzed to evaluate the impact numerically.

Design of an EPC Model using Process Prediction (공정 예측을 통한 기술공정관리도(EPC)설계)

  • 김종걸;정해운
    • Proceedings of the Safety Management and Science Conference
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    • 2000.11a
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    • pp.203-216
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    • 2000
  • In this paper, we Investigate rationales for feedback adjustment using some techniques associated with automatic process control based on some nonstatioary disturbance models. Feedback-control schemes are often operated so that the nature of the disturbance that is being compensated is concealed and unusual deviations from the target cannot be taken account of. In this connection feedback control schemes is useful to extend the idea of common causes and special causes to such systems. Minimum-cost feedback schemes are discussed for some simple ,but practically interesting ,models.

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Process Control Using n Neural Network Combined with the Conventional PID Controllers

  • Lee, Moonyong;Park, Sunwon
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.3
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    • pp.196-200
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    • 2000
  • A neural controller for process control is proposed that combines a conventional multi-loop PID controller with a neural network. The concept of target signal based on feedback error is used fur on-line learning of the neural network. This controller is applied to distillation column control to illustrate its effectiveness. The result shows that the proposed neural controller can cope well with disturbance, strong interactions, time delays without any prior knowledge of the process.

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Process Control Using a Neural Network Combined with the Conventional PID Controllers

  • Lee, Moonyong;Park, Sunwon
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.2
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    • pp.136-139
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    • 2000
  • A neural controller for process control is proposed that combines a conventional multi-loop PID controller with a neural network. The concept of target signal based on feedback error is used for on-line learning of the neural network. This controller is applied to distillation column control to illustrate its effectiveness. The result shows that the proposed neural controller can cope well with disturbance, strong interactions, time delays without any prior knowledge of the process.

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A Generalization of the Discrete Feedback Adjustment by Rational Subgrouping

  • Park, Changsoon;Moonsup Song;Lee, Jaeheon
    • Journal of the Korean Statistical Society
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    • v.27 no.2
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    • pp.237-249
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    • 1998
  • Process adjustment has been widely used in production processes in order to set the output characteristic as close as to the target. Box and Kramer(1992) developed a feedback adjustment control procedure for process adjustment. We generalize their procedure by using a rational subgrouping of sequential observations. In this paper the feedback control rule of the rational subgrouping is proposed and the overall expected cost is evaluated. Also properties of the proposed control scheme are illustrated and compared to Box and Kramer's in the context of the expected cost.

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Control of a batch reactor using relay feedback (Relay Feedback을 이용한 회분식 반응기제어)

  • 이용수;이대욱;이광순
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.749-753
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    • 1993
  • It is very difficult to control batch reactor with conventional linear controller due to its severe nonlinearity. To control the nonlinearity of batch reactor, we applied with relay feedback method and SOAS. The SOAS can be designed to work quite well, but it requires engineering effect and some knowledge about the process in order to get a satisfactory performance of the closed loop system For the applications to more reliable, further studies on robustness in various situations and process noises and would be required.

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