• Journal of the Korean Society of Safety
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• v.9 no.4
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• pp.17-28
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• 1994

Chip breaking is important in lathe work for maintaining good surface of the products and safety of operator. The purpose of this study is to investigate the performance of chip breaking and chip shape resulted from the carbide inserts with grooved type and obstruction type chip breaker. Experiments have been performed under the following cutting conditions, (1) constant cutting speed with variable depth of cut and feed rate, (2) constant depth of cut with variable cutting speed and feed rate. Also, the flying distance of chip and it's distribution have been investigated. As a results, good performance of chip breaking can be obtained for small radius of curvature and land width of grooved type chip breaker. And the thickness of chip increase with the increase of feed rate and decrease of cutting speed, and the chip breaking becomes easier with the increase of chip thickness due to the large deformation rate. Obstraction type chip breaker shows better performance of surface roughness than the grooved type. The flying distance of the chips over 90% are less than 1 meter, and the distance decreases as the feed rate decreases.

• Journal of the korean Society of Automotive Engineers
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• v.14 no.6
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• pp.113-126
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• 1992

Recently the multi-kind, small-amount manufacturing system has been replacing the mass manufacturing system, and domestic machining inustry also is eager to absorb the new technology because of its high productivity and cost reduction. The optimization of the cutting condition has been a vital problem in the machining industry, which would help increase the productivity and raise the international competitiveness. It is intended in this study to investigate the machining costs per unit time which is essential to the analysis of the optimal cutting condition, to computer the cutting speed that lead to the minimum machining costs and the maximum production to suggest the cutting speed range that enables efficient speed cutting, and to review the machining economy in relation to cutting depth and feed. Also considered are the optimal cutting speed and prodution rated in rrelation with feed. It is found that the minimum-cost cutting speed increases and the efficient cutting speed range is reduced as machining cost per unit time increases since the cutting speed for maximum production remains almost constant. The machining cost is also lowered and the production rate increases as the feed increases, and the feed should be selected to satisfy the required surface roughness. The machining cost and production rate are hardly affected by the cutting depth if the cutting speed stays below 100m/min, however, they are subject to change at larger cutting depth and the high-efficient speed range also is restricted. It can be established an adaptive optimal cutting conditions can be established in workshop by the auto-selection progam for optimal operation. It is expected that this method for choosing the optimal cutting conditions might contribute to the improvement of the productivity and reduced the cost. It is highly recommended to prepare the optimal cutting conditionthus obtained for future use in the programing of G-function of CNC machines. If proper programs that automatically select the optimal cutting conditions should be developed, it would be helpful to the works being done in the machine shops and would result in noticeable production raise and cost reduction.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.179-184
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• 2008

This paper presents the design of the feed forward controller to improve on the non-interference control performance of a single PWM converter in parallel for high-speed trains. The feed forward controller is designed to minimize the interference generated by converter switching in parallel operation of PWM converters. The gain value of the feed forward controller is calculated by inductance values of the input transformer. However, it is difficult to decide this gain value exactly because inductance values are changed by the operation condition of an input transformer. In this paper, the proposed design of feed forward controller can exactly decide the gain value using the leakage inductances estimated by detecting the variation of input current. the validity of the proposed feed forward controller is proved through the simulation results.

• Textile Coloration and Finishing
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• v.18 no.3 s.88
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• pp.42-48
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• 2006

The aim of this work is to develop Thick-Thin polyester yarn(T-T yarn) with finer than 1 denier mono filament. The manufacture of T-T yarns were carried out in a draw-winder using 85d/72f PET filament with various spinning speed of 2700, 2900, and 3100 m/min, respectively. The structure and physical properties of T-T yarns with spinning speed and over feed ratio were examined by draw-winder processing the sample in $100^{\circ}C$ water for 20 min and drying in 120, 140, 160, and $180^{\circ}C$ of dry air for 20 min. The crystallinity, the birefringence and the initial elasticity modulus of T-T yarns increased with increased spinning speed of filament and the heat treatment temperature but at the temperatures higher than $140^{\circ}C$ the increased rates show a tendency to decrease. Moreover, the initial modulus and the tenacity of T-T yarns increased with decreasing the over feed ratio of filament and the those of T-T yarns decreases with increasing the heat treatment temperature. The shrinkage of T-T yarns decreased with decreasing spinning speed and increased over feed ratio of filaments. Consequently, the results indicate that the best T-T yarn under 1 denier was optimized from PET filament with spinning speed of 2700 m/min and over feed ratio of 0.67

• Journal of Korean Society of Industrial and Systems Engineering
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• v.27 no.2
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• pp.37-43
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• 2004

High speed machining is a machining process which cuts materials with the fast movement and rotation of a spindle in a machine tool. It reduces machining time because of the high feed and the high speed of a spindle. In addition it gets rid of post processes for high precision machining. When the high speed machining is applied to especially hardened steel, operators should select the proper parameters of machining. This can produce machining surfaces which is qualified with good surface roughness. This paper presents a method for selecting machining parameters to minimize surface roughness with high speed machining in cutting the hardened steels. Experimental data for surface roughness are collected in a machining shop based on the cutting feed and the spindle rotation. The data fits in hi-cubic polynomial surface of mathematical form. From the model this research minimize the surface roughness to find the optimal values of the feed and the spindle speed. This paper presents a program which automatically generates optimal solutions from the raw data of experiments.

• Preventive Nutrition and Food Science
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• v.19 no.2
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• pp.124-127
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• 2014

The effect of feed moisture contents (30%, 40%, and 50%) and screw speed (200 rpm, 250 rpm, and 300 rpm) on the corn fiber gum (CFG) yield and soluble arabinoxylans (SAX) content of destarched corn fiber was investigated. The CFG yields and SAX contents of extruded, destarched corn fiber were higher than that of destarched corn fiber. In extruded, destarched corn fiber, increased screw speed and decreased feed moisture contents resulted in a higher SAX contents. The maximum yields of CFG obtained from extruded, destarched corn fiber were $79.1{\pm}19.0g/kg$ (30% feed moisture content) and $82.3{\pm}11.30g/kg$ (300 rpm screw speed). The highest SAX content was also observed at a screw speed of 300 rpm. The results of the present study show that water extraction and extrusion combined have the potential to increase CFG and SAX yields from corn fiber.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.5
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• pp.129-134
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• 2013

Titanium used in industry has been widely applied for aerospace important parts and automobile important parts, etc. because the titanium is higher in strength compared to the steel and light in weight compared to the steel. This study is to investigate the effect of cutting tool cooling method and cutting time on the spindle speed and feed rate of vertical machining center as a parameter to find the rough cutting time in the medium speed cutting machining of the titanium alloy. It is found that the cutting machining heat are increased as the feed rate, cutting time and spindle speed are raised.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.5
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• pp.755-760
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• 2012

In this study, three dimensional cutting force components and surface roughness appeared in high speed cutting by using tungsten carbide endmill tools implanted ion or not found mutual relations through several analysis of statistical dispersion. It is showed that cutting force(Fx) is affect with spindle speed and feed rate, cutting force(Fy) is affect with spindle speed and ion implantation time and cutting force(Fz) is affect with feed rate in interaction through the statistical method of ANOVA of cutting force and surface roughness, it is analyzed that it is affected of spindle speed and feed rate in surface roughness.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.1
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• pp.84-89
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• 2013

Titanium used in industry has been widely applied for aerospace engine, structures and spacecraft exterior, etc. because the titanium is higher in strength compared to the steel and light in weight compared to the steel. This study is to investigate the effect of cutting depth and cutting time on the spindle speed and feed rate of vertical machining center as a parameter to find the rough cutting time and cutting depth in the medium speed cutting machining of the titanium alloy. It is found that the cutting machining heat are increased as the cutting depth, feed rate, cutting time and spindle speed are raised.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.10
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• pp.27-33
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• 2019

The aviation industry has grown beyond the simple processing and assembling of aircraft parts and now designs and exports finished aircraft. In this study, the vertical CNC milling rotational speed and feed rate were parameters to investigate the life of tools according to their shape: (flat, round, and ball end mill) in the rough cutting of titanium. These tools are widely used in aircraft manufacturing and assembly. The purpose of this study is to measure the cutting temperature generated during the cutting process and calculate the rate of tool wear. This will be accomplished by measuring the tool weight before and after cutting the specimen and to compare it with the results of previous studies. Our study showed that the maximum cutting temperature increased as cutting time, tool rotational speed, and feed rate increased. The highest cutting temperatures were recorded for the ball, round, and flat end mill, respectively. Tool wear for the ball, round, and flat end mill increased as the speed and feed rate increased. The flat end mill exhibited the highest rate of wear from a minimum of 0.62% to a maximum of 2.88%.