• Title/Summary/Keyword: Fe-based powder

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High Temperature Oxidation Behavior of Ni based Porous Metal (Ni계 다공체 금속의 고온 산화 거동)

  • Choi, Sung-Hwan;Yun, Jung-Yeul;Lee, Hye-Mun;Kong, Young-Min;Kim, Byoung-Kee;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.18 no.2
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    • pp.122-128
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    • 2011
  • This study investigated the high temperature oxidation behavior of Ni-22.4%Fe-22%Cr-6%Al (wt.%) porous metal. Two types of open porous metals with different pore sizes of 30 PPI and 40 PPI (pore per inch) were used. A 24-hour TGA test was conducted at three different temperatures of $900^{\circ}C$, $1000^{\circ}C$ and $1100^{\circ}C$. The results of the BET analysis revealed that the specific surface area increased as the pore size decreased from 30 PPI to 40 PPI. The oxidation resistance of porous metal decreased with decreasing pore size. As the temperature increased, the oxidation weight gain of the porous metal also increased. Porous metals mainly created oxides such as $Al_2O_3$, $Cr_2O_3$, $NiAl_2O_4$, and $NiCr_2O_4$. In the 40 PPI porous metal with small pore size and larger specific surface area, the depletion of stabilizing elements such as Al and Cr occurred more quickly during oxidation compared to the 30 PPI porous metal. Ni-Fe-Cr-Al porous metal's high-temperature oxidation micro-mechanism was also discussed.

The Effects of Nanoparticles for Irradiation (방사선조사에서 나노 입자 혼합물의 영향)

  • Yea, Ji-Woon;Shin, Hyun-Jin
    • Journal of Yeungnam Medical Science
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    • v.28 no.2
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    • pp.145-152
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    • 2011
  • Background: To evaluate the changes in the radiation dose and temperature distribution on irradiated egg albumin and nanoparticle ($Fe_3O_4$) powder mixed egg albumin. Methods: A new type of phantom was designed by fabricating a $30{\times}30{\times}30cm$ acryl square inside a $3{\times}3{\times}3cm$ small square and dividing it into two parts. In the control group, only egg albumin was irradiated, and in the test group, 25 nm 20 mg/cc, 25 nm 40 mg/cc, and 1 um 40mg/cc nanoparticles with egg albumin were irradiated. The radiation isodose distributions and temperature changes were then observed. Results: No significant changes were observed in the radiation dose and temperature distribution. Conclusion: The nanoparticles were considered not to have had any effect on the radiation dose and temperature distribution under the experimental conditions. Further studies can be conducted based on the changes in the mixture material.

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Magnetically Driven Assemblies of γ-Fe3O4 Nanoparticles into Well-Ordered Permanent Structures

  • Byun, Myunghwan
    • Journal of Powder Materials
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    • v.24 no.3
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    • pp.229-234
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    • 2017
  • We report on a simple and robust route to the spontaneous assembly of well-ordered magnetic nanoparticle superstructures by irreversible evaporation of a sessile single droplet of a mixture of a ferrofluid (FF) and a nonmagnetic fluid (NF). The resulting assembled superstructures are seen to form well-packed, vertically arranged columns with diameters of $5{\sim}0.7{\mu}m$, interparticle spacings of $9{\sim}2{\mu}m$, and heights of $1.3{\sim}3{\mu}m$ The assembled superstructures are strongly dependent on both the magnitude of magnetic field and the mixing ratio of the mixture. As the magnitude of the externally applied magnetic field and the mixing ratio of the mixture increase gradually, the size and interspacing of the magnetic nanoparticle aggregations decrease. Without an externally applied magnetic field, featureless patterns are observed for the ${\gamma}-Fe_3O_4$ nanoparticle aggregations. The proposed approach may lead to a versatile, cost-effective, fast, and scalable fabrication process based on the field-induced self-assembly of magnetic nanoparticles.

Bulk Amorphous and/or Nanocrystalline Finemet Alloy Prepared by Super-high-pressure Consolidation

  • Lu, Wei;Yanb, Biao
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.788-789
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    • 2006
  • Microstructure and soft magnetic properties of bulk amorphous and/or nanocrystalline $Fe_{73.5}Cu_1Nb_3Si_{13.5}B_9$ alloys prepared by consolidation at 5.5GPa were investigated. The relative density of the bulk sample 1 (from amorphous powders) was 98.5% and the grain sizes were about 10.6nm. While the relative density and grain sizes of bulk sample 2 (from nanocrystalline powders) are 98% and 20.1nm, respectively. Particularly, the bulk samples exhibited a good combined magnetic property: for Sample1, $M_s=125emu/g$ and $H_c=1.5Oe;$ for Sample2, $M_s=129emu/g$ and $H_c=3.3Oe$. The success of synthesizing the nanocrystalline Fe-based bulk alloys will be encouraging for the future development of bulk nanocrystalline soft magnetic alloys.

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A study on Recycling of Waste Garnet Powder as a Raw Material for Clay Bricks (폐기 Garnet 미분말의 적벽돌 원료로의 再活用에 관한 硏究)

  • 황경진;김영임;김동수;김준수
    • Resources Recycling
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    • v.11 no.2
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    • pp.36-44
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    • 2002
  • The waste garnet powder as a raw material for clay bricks was studied its recycling. The physical strength of clay bricks are closely dependent both on the contents of $SiO_2$, $Al_2$$O_3$, and $Fe_2$$O_3$in clay and on the viscosity of it. Although the garnet power has very high contents of $SiO_2$, $Al_2$$O_3$, and $Fe_2$$O_3$, it could not substituted to clay because of its low viscosity. Therefore the substitution of sand with waste garnet powder was considered to influence positively on the strength of clay bricks .Mixing ratios of {clay-sand}, {sand-garnet powder}, and {clay-sand-garnet powder} based on weight were controlled in the production of clay bricks. The properties of clay bricks such as compression strength, moisture absorption, shrinkage, and specific gravity has been evaluated. It was shown that the optimal mixing combination was found to be { clay(50%)-sand(30%)-garnet powder(20%)} as a weight basis. The present study indicated possibilities to produce commercially clay bricks with the waste garnet powder. An economical benefit will be produced in viable in view of recycling waste garnet powder.

Fabrication and Electrical Characteristics of ZnO Nano-powder Varistors (ZnO 나노파우더 바리스터의 제작과 전기적 특성)

  • Yoo, In-Sung;Jeong, Jong-Yub;Park, Choon-Bae
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.18 no.12
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    • pp.1117-1123
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    • 2005
  • In this study, our varistors based on M. Matsuoka's composition were fabricated with ZnO nano-powder whose sizes were 50 nm and 100 nm. Before fabrication of ZnO nano-powder varistors, structure and Phase were analyzed by FE-SEM and XRD with size of ZnO nano-powders to obtain manufacturing information to fabricate the first ZnO varistors using by nano-powders. As a results of these analyses, calcination and sintering temperatures were respectively designed at $600^{\circ}C\;and\;1050^{\circ}C$. ZnO nano-powder varistors were analyzed by SEM and XRD to measure the changes of microstructures and phase after sintered by out process conditions. Also, electrical properties of ZnO nano-powder varistors were obtained by capacitance-voltage, frequency-teal impedance, and current-voltage corves. Our ZnO nano-powder varistors had about 2.5 times of electric field at varistor voltage as compared with normal ZnO varistors fabricated with micro-powder. Also, leakage current and non-liner coefficient respectively had $2.0{\times}10^{-6}A/cm^{-2}$ and 41 for ZnO nano-powder varistors with 50 nm.

Recycling Method of Used Indium Tin Oxide Targets (폐 인듐주석산화물 타겟의 재활용 기술)

  • Lee, Young-In;Choa, Yong-Ho
    • Korean Journal of Materials Research
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    • v.22 no.4
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    • pp.174-179
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    • 2012
  • In this study, we demonstrated a simple and eco-friendly method, including mechanical polishing and attrition milling processes, to recycle sputtered indium tin oxide targets to indium tin oxide nanopowders and targets for sputtered transparent conductive films. The utilized indium tin oxide target was first pulverized to a powder of sub- to a few- micrometer size by polishing using a diamond particle coated polishing wheel. The calcination of the crushed indium tin oxide powder was carried out at $1000^{\circ}C$ for 1 h, based on the thermal behavior of the indium tin oxide powder; then, the powders were downsized to nanometer size by attrition milling. The average particle size of the indium tin oxide nanopowder was decreased by increasing attrition milling time and was approximately 30 nm after attrition milling for 15 h. The morphology, chemical composition, and microstructure of the recycled indium tin oxide nanopowder were investigated by FE-SEM, EDX, and TEM. A fully dense indium tin oxide sintered specimen with 97.4% of relative density was fabricated using the recycled indium tin oxide nanopowders under atmospheric pressure at $1500^{\circ}C$ for 4 h. The microstructure, phase, and purity of the indium tin oxide target were examined by FE-SEM, XRD, and ICP-MS.

Process Analysis of Melting Behaviors in Selective Laser Melting Process (선택적 레이저 용융 공정시 용융 거동에 대한 공정 분석)

  • Sung, M.Y.;Joo, B.D.;Kim, S.H.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.19 no.8
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    • pp.517-522
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    • 2010
  • Selective laser melting (SLM) is emerged as a new manufacturing technique to directly fabricate precise parts using metallic materials. The final characteristics of a component fabricated through the SLM process are strongly dependent upon various parameters such as laser power, scan rate and pulse duration, etc. This paper, therefore, focuses on the dimensional characteristics of melted $20{\mu}m$ Fe-Cr-Ni powder by fiber laser for the selective laser melting process. With energy density decrease, the height and depth were decreased. Although the conditions are of the same energy density, the shape is different by laser power and scan rate. The shapes at various laser parameters were divided into 3 groups based on depth over height. The smooth regular shape is obtained under the conditions of $50{\mu}m$ of powder height and $15-20{\mu}s$ of pulse duration. And the laser power influenced the variation of shape more significantly than the scan rate.

Porosity Prediction of the Coating Layer Based on Process Conditions of HVOF Thermal Spray Coating (HVOF 용사 코팅 공정 조건에 따른 코팅층의 기공도 예측)

  • Jeon, Junhyub;Seo, Namhyuk;Lee, Jong Jae;Son, Seung Bae;Lee, Seok-Jae
    • Journal of Powder Materials
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    • v.28 no.6
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    • pp.478-482
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    • 2021
  • The effect of the process conditions of high-velocity oxygen fuel (HVOF) thermal spray coating on the porosity of the coating layer is investigated. HVOF coating layers are formed by depositing amorphous FeMoCrBC powder. Oxygen pressure varies from 126 to 146 psi and kerosene pressure from 110 to 130 psi. The Microstructural analysis confirms its porosity. Data analysis is performed using experimental data. The oxygen pressure-kerosene pressure ratio is found to be a key contributor to the porosity. An empirical model is proposed using linear regression analysis. The proposed model is then validated using additional test data. We confirm that the oxygen pressure-kerosene pressure ratio exponentially increases porosity. We present a porosity prediction model relationship for the oxygen pressure-kerosene pressure ratio.