• 제목/요약/키워드: Fe metal powder

검색결과 242건 처리시간 0.024초

공침법으로 합성한 바륨 페라이트(BaM)의 형성과 자기적 성질에 미치는 금속이온 몰 비 및 pH와 열처리 조건의 영향 (Effects of Metal Ions Mole Ratio, pH and Heat Treatment Condition on the Magnetic Properties and Formation of Co-precipitated M-type Barium Ferrite Powders)

  • 백인승;남인탁
    • 한국자기학회지
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    • 제19권6호
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    • pp.209-215
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    • 2009
  • M-type 바륨 페라이트(BaFe12O19)분말을 공침법을 이용하여 합성하였다. 출발물질의 조성은 $Fe^{3+}:\;Ba^{2+}$ 몰 비를 8로 고정하고 $Fe^{3+}$$Ba^{2+}$의 상대적인 양을 조절하였다. 열처리 방법과 pH의 차이에 의한 자기적 성질과 결정구조, 입자형상의 변화를 XRD(XRay Diffractometer), FESEM(Field Emission Scanning Electron Microscope), VSM(Vibrating Sample Magnetometer)을 이용하여 조사하였다. pH가 8이고 $Fe^{3+}:\;Ba^{2+}$의 비가 12 : 1.5 일 때 가장 큰 보자력 값을 얻었다. pH가 8일 때는 $Fe^{3+}$$Ba^{2+}$의 상대적인 양과 열처리 조건에 따라 보자력과 포화 자화 값의 변화가 크게 나타났다. 이것은 바륨 페라이트로 전이가 안 된 $\alpha$-$Fe_2O_3$ 상 때문이다. pH가 10일 때는 열처리 조건과 $Fe^{3+}$$Ba^{2+}$의 양과 상관없이 단일 상 M-type 바륨 페라이트를 얻을 수 있었으며 우수한 자화 값과 보자력을 나타내는 분말을 얻을 수 있었다. $Fe^{3+}$$Ba^{2+}$의 비가 13.6 : 1.7일 때 가장 큰 자화 값(55.7 emu/g)을 얻을 수 있었으며, 산소분위기에서 열처리 후 노냉한 분말이 높은 보자력과 자화 값을 나타내었다. FESEM으로 관찰된 입자의 크기는 50~200 nm이었다.

Fe-Cr계 금속 분말의 직접 레이저 용융을 통해 형성된 적층부 특성 분석 (Characterization of the Deposited Layer Obtained by Direct Laser Melting of Fe-Cr Based Metal Powder)

  • 장정환;주병돈;전찬후;문영훈
    • 대한금속재료학회지
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    • 제50권2호
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    • pp.107-115
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    • 2012
  • Direct laser melting (DLM) is a powder-based additive manufacturing process to produce parts by layer-by-layer laser melting. As the properties of the manufactured parts depend strongly on the deposited laser-melted bead, deposited layers obtained by the DLM process were characterized in this study. This investigation used a 200 W fiber laser to produce single-line beads under a variety of different energy distributions. In order to obtain a feasible range for the two main process parameters (i.e. laser power and scan rate), bead shapes of single track deposition were intensively investigated. The effects of the processing parameters, such as powder layer thickness and scan spacing, on geometries of the deposited layers have also been analyzed. As a result, minimum energy criteria that can achieve a complete melting have been suggested at the given powder layer thickness. The surface roughnesses of the deposited beads were strongly dependent on the overlap ratio of adjacent beads and on the energy distributions of laser power. Through microstructural analysis and hardness measurement, the morphological and mechanical properties of the deposited layers at various overlapped beads have also been characterized.

Fe기 MA956 산화물분산강화합금의 천이액상확산접합에 관한 연구 (Transient-Liquid-Phase Bonding of Fe-Base MA956 ODS Alloy)

  • 강지훈
    • 한국분말재료학회지
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    • 제2권1호
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    • pp.53-62
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    • 1995
  • TLP(Transient-Liquid-Phase) bonding of Fe-base MA956 ODS alloy was performed. As insert metal a commercially available Ni-base alloy(MBF50) and an MA956 alloy with additive elements of 7wt% Si and 1wt% B were used. To confirm the idea that a concurrent use of MA956 powder with Insert metals can enhance the homogenization of constituent elements and thereby reduce the thickness of joint interface, MA956 powder was also inserted In a form of sheet. SEM observation and EDS analysis revealed that Cr-rich phase was formed in the bonded interface in initial stage of isothermal solidification during the bonding process, irrespective of kind of insert metals. Measurement of hardeness in the region of bonded interface and EDS analysis showed that a complete homogenization of composition could not be obtained especially in case of MBF50. Joints using either BSi insert metals only or BSi insert together with MA956 powder interlayer showed, however, a remarkable improvement in a compositional homogenization, even though a rapid grain growth in the bonded interface could not be hindered.

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Glycothermal에 의한 초미립의 $ZnFe_2O_4$분말 합성 및 특성 (Synthesis and characterization of the ultrafine $ZnFe_2O_4$ powder by glycothermal)

  • 배동식;한경섭;조승범;최상흘
    • 한국결정성장학회지
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    • 제7권1호
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    • pp.167-173
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    • 1997
  • $ZnFeO_4$ 분말은 금속 질산염을 수산화 칼슘으로 침전시켜 이를 1,4-부탄에디을 속에서 비교적 고온고압을 가하여 얻어졌다. 미분말이 얻어진 온도는 225-$300^{\circ}C$, 압력은 1-3.5 MPa이였다. 분말의 미세구조는 주사전자현미경으로 결정상은 X-선 회절 분석으로 행하였다. 분말의 물성과 반응온도, 반응시간 및 농도의 관계를 조사하였다. $ZnFe_2O_4$ 분말의 평균입자 크기는 반응온도와 시간이 증가함에 따라 증가하였다. $270^{\circ}C$에서 8시간 반응을 행한 경우의 평균입자 크기는 약 50 nm였다.

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이종재의 브레이징 계면에서 주상 조직의 성장 기구 (Columnar Structural Growth in Molten Filler Metal during Brazing of Dissimilar Materials)

  • 김정석
    • 한국분말재료학회지
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    • 제4권4호
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    • pp.252-257
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    • 1997
  • Cu-brazed layer between the sintered-cam(Fe-5Cr-lMo-0.5P-2.5C, wt%) and seamless steelpipe(0.25-0.35C, 0.3-1.0 Mn, bal Fe, wt%) in the camshaft shows a columnar structure of $\gamma$-phase growing from the steel pipe. Liquid phase sintered 60Fe-40Cu alloys are carburized to simulate the brazing process giving rise to the columnar growth. Liquid film migrations and columnar growth of $\gamma$-grains are observed in the carburized regions. The $\gamma$-grains grow in the same direction as the C-diffusion. Fe-solubility in the liquid of carburized region is higher than in the uncarburized by about 0.3 at%. The columnar growth is driven by the gradient of the supersaturated Fe-solute in the liquid between two adjacent $\gamma$-grains.

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공정 변수에 따른 Al 모재와 Fe계 합금 분말의 레이저 오버레이층 거동 (Effect of Process Parameters on Laser Overlay Behavior of Fe-based Alloy Powder on Aluminum Substrate)

  • 유연곤;강남현;김철희;김정한;김목순
    • Journal of Welding and Joining
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    • 제25권1호
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    • pp.30-36
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    • 2007
  • A joining of dissimilar metal combination faces significant problems such as poor strength and cracking associated with brittle intermetallic compounds(IMC) formed. An application of laser allows low heat input; leading to less dilution and smaller heat affected zone. The $CO_2$ laser overlay was conducted on an AC2B alloy with feeding Fe-based powders. The overlay area was significantly influenced from the travel velocity rather than the powder feeding rate. The interface between the overlay and substrate consisted of the hard and brittle IMC($FeAl_3,\;Fe_3Al,\;Fe_2Al_5$), which initiating and propagating the crack. The reciprocating test for the slide wear was conducted on a multi-pass overlay experiment. Comparing with the multi-pass overlay with no overlap, the overlay with 50% overlap showed better wear resistance.

$H_{2}/N_{2}$ 혼합가스 혼합가스 소결분위기 변화가 사출성형한 Fe-Ni 혼합분말의 탄소량과 기계적 성질에 미치는 영향 (Effect of $H_{2}/N_{2}$ Sintering Atmosphere on the Carbon Content and Mechanical Properties in the Metal Injection Molding of Fe-Ni Mixed Powder)

  • 구광덕
    • 한국분말재료학회지
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    • 제3권1호
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    • pp.49-56
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    • 1996
  • The effect of$H_{2}/N_{2}$gas sintering atmosphere on the carbon content and mechanical properties during the metal injection molding process of carbonyl iron-nickel powder was studied. The carbon content of the specimen after debinding in the pure$N_{2}$atmosphere appeared 0.78 wt%. After showing the maximum value of 1.48 wt.% in the debinding atmosphere of 10%$H_{2}/N_{2}$gas mixture, the carbon content of the debinded specimen decreased gradually with increasing the$H_2$content in the$H_{2}/N_{2}$gas mixture. The carbon contents of the sintered specimen were 0.46~0.63wt% in Na gas atmosphere, while they appeared extremely low above 40%$H_{2}/N_{2}$gas atmosphere. The relative sintered density increased abruptly from 88~90% to 93~96% with the addition of Ni, while the density nearly unchanged above 2% Ni addition. The sintered density increased with increasing the fraction of$H_{2} in H_{2}/N_{2}$gas mixture. Tensile strength and hardness increased, and elongation decreased with increasing carbon and Ni content. In spite of high carbon content of 0.63 wt%, the superior elongation value of 10% was shown.

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LIGA 금형몰드를 이용한 Fe-Ni계 나노분말의 초미세 가스베어링 제조 (Manufacturing of Micro Gas Bearing by Fe-Ni Nanopowder and Metal Mold Using LIGA)

  • 손수정;조영상;김대종;김종현;장석상;최철진
    • 한국분말재료학회지
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    • 제19권2호
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    • pp.140-145
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    • 2012
  • This paper describes the manufacturing process of tilting pad gas bearing with a diameter of 5 mm and a length of 0.5-1 mm for power MEMS (Micro Electomechanical Systems) applications. The bearing compacts with nanopowder feedstock were prepared by Ni-metal mold with 2-mold system using LIGA process. The effect of the manufacturing conditions on sintering properties of nanopowder gas bearing was investigated. In this work, Fe-45 wt%Ni nanopowder with an average diameter of 30-50 nm size was used as starting material. After mixing the nanopowder and the wax-based binders, the amount of powder was controlled to obtain the certain mixing ratio. The nanopowder bearing compacts were sintered with 1-2 hr holding time under hydrogen atmospheres and under temperatures of $600^{\circ}C$ to $1,000^{\circ}C$. Finally, the critical batch of mixed powder system was found to be 70% particle fraction in total volume. The maximum density of the sintered bearing specimen was about 94% of theoretical density.

Fe-계 연자성 금속분말을 이용한 940 MHz 단거리 전용 통신 (DSRC) 대역 전파 흡수체 (Electromagnetic Wave Absorber Sheet for 940 MHz Dedicated Short Range Communication Frequency Bands Using Fe Based Alloy Soft Magnetic Metal Powder)

  • 김병철;서만철;윤여춘
    • 한국재료학회지
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    • 제29권6호
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    • pp.363-370
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    • 2019
  • The recent development of information and communication technologies brings new changes to automobile traffic systems. The most typical example is the advancement of dedicated short range communication(DSRC). DSRC mainly consists of an intelligent transportation system(ITS), an electronic toll collection system(ETCS) and an advanced traveler information system(ATIS). These wireless communications often cause unnecessary electromagnetic waves, and these electromagnetic waves, in turn, cause frequent system malfunction. To solve this problem, an absorber of electromagnetic waves is suggested. In this research, various materials, such as powdered metal and iron oxides, are used to test the possibility for an effective absorption of the unnecessary electromagnetic waves. The various metal powders are made into a thin sheet form by compositing through processing. The electromagnetic characteristics(complex permittivity, complex permeability) of the fabricated sheet are measured. As a result, we achieve -6.5 dB at 940 MHz(77.6 % absorption rate) with a 1.0 mm-thickness electromagnet wave absorber, and -9.5 dB at 940 MHz(88.8 % absorption rate) with a 2.0 mm-thickness absorber.