• Title/Summary/Keyword: Fatigue life prediction

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A Quantitative Evaluation of ${\Delta}K_{eff}$ Estimation Methods Based on Random Loading Crack Growth Data. (랜덤하중하의 피로균열진전 데이터를 이용한 ${\Delta}K_{eff}$ 평가법의 정량적 평가)

  • Koo, Ja-Suk;Song, Ji-Ho;Kang, Jae-Youn
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.208-213
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    • 2004
  • Methods for estimation of the effective stress intensity factor range (${\Delta}K_{eff}$) are evaluated for narrow and wide band random loading crack growth test data of 2024-T351 aluminum alloy. Three methods of determining $K_{op}$, visual measurement, ASTM offset compliance method, and the neural network method proposed by Kang and Song, and three methods of estimating ${\Delta}K_{eff}$, conventional, the 2/PI0 and 2/PI methods proposed by Donald and Paris, are compared in a quantitative manner by using the results of fatigue crack growth life prediction under random loading. For all $K_{op}$ determination methods discussed, the 2/PI0 and 2/PI methods of estimating ${\Delta}K_{eff}$ provide better results than conventional method for narrow and wide band random loading data.

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Calibration of crack growth model for damage tolerance analysis (손상허용해석을 위한 균열성장모델 교정)

  • 주영식;김재훈
    • Journal of the Korea Institute of Military Science and Technology
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    • v.5 no.4
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    • pp.67-77
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    • 2002
  • This paper introduces the calibration results of the fatigue crack growth models for damage tolerance analysis of the aircraft structures. Generalized Willenborg model and Wheeler model are calibrated with experimental data tested under the load spectrum of a trainer. The retardation factors such as, shut-off ratio in Generalized Willenborg model and shaping exponent in Wheeler model, are evaluated for aluminum alloys AL2024-T3511, AL7050-T7451 and AL7075-T73511. It is shown that the retardation effect of the crack growth rate depends on the yield strength of material and the maximum stress in the load spectrum. Generalized Willenborg model and Wheeler model give satisfactory prediction of crack growth life but the calibration of the experimental parameters with test is required.

Flow Analysis on a 1kW-class Horizontal Axis Wind Turbine Blade for Hybrid Power Generation System (복합발전 적용을 위한 1kW급 수평축 풍력터빈 유동해석)

  • Lee, Jun-Yong;Choi, Nak-Joon;Choi, Young-Do
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.60.2-60.2
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    • 2011
  • This study is to develop a 1kW-class small wind turbine blade which will be applicable to relatively low speed regions. For this blade, a high efficiency wind turbine blade is designed and a light and low cost composite structure blade is adopted considering fatigue life. In this study, shape design of 1kW-class small wind turbine blade for hybrid power generation system is carried out by BEMT(blade element momentum theory). X-FOIL open software was used to acquire lift and drag coefficients of the 2D airfoils used in power prediction procedure. Moreover, pressure and velocity distributions are investigated according to TSR by CFD analysis.

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Contact Stress Evaluations for the Ball Groove of Weiss Type Constant velocity joint (Weiss형 등속조인트 볼 홈의 접촉응력평가)

  • 김완두;이순복
    • Tribology and Lubricants
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    • v.5 no.2
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    • pp.60-67
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    • 1989
  • For the life prediction and fatigue failure prevention of the constant velocity joint, the maximum equivalent stress and its location in depth from the contact area are essential. These values give the fundamental information to determine the depth of the surface hardening treatment at the contact area. Contact stresses are evaluated at the surface and subsurface of the ball groove of the Weiss type constant velocity joint. The maximum contact pressure and the maximum equivalent stress are obtained. The effects of various parameters such as the radius of ball groove, friction coefficient, and residual stress are studied. The maximum equivalent stress and the maximum contact pressure increase as the radius of the ball grove increases. The location of the maximum equivalent stress moves toward surface as the friction coefficient increases. It was also found that the maximum equivalent stress becomes minimum when the compressire residual stress is about 0.16 times of the maximum contact pressure.

Damage Tolerance Design and Prediction of Fatigue Life in Aircraft Structure (항공기구조의 손상허용설계와 피로수명 예측)

  • 황돈영
    • Journal of the KSME
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    • v.35 no.6
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    • pp.468-480
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    • 1995
  • 항공기구조는 항상 피로하중에 노출되어 있고 조류충돌과 같은 불시의 상황에 의해 손상을 입을 가능성을 가지고 있어서 이에 대한 대비책을 마련하지 않으면 인명과 재산상에 막대한 손실을 초래할 가능성이 있다. 따라서 항공기가 개발되는 초기의 설계단계부터 항공기의 안전성확보가 중요하며, 이를 위해서는 적절한 피로수명예측과 손상허용설계를 해나아가는 것이 중요하며, 그 내용을 정리하면 다음과 같다. (1) 항상 손상의 가능성을 인정하고, 이 손상이 존재하는 경우에도 항공기의 안전이 보장 되도록 설계한다. (2) 손상이 발생하면 쉽게 발견되도록 설계한다. (3) 한 부재의 손상이 전 구조물의 파괴로 이루어지지 않도록 다중하중 경로로 설계한다. (4) 손상의 가능성이 있는 부품은 특별관리한다. (5) 안전균열성장 및 잔류강도 요구조건이 충족되도록 검사계획을 수립하며, 이 검사계획에 따라 검사를 수행한다.

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Fatigue life evaluation of Electric Car Bogie Frame (전동차 대차 프레임의 피로수명 평가)

  • Seo, Jung-Won;Kwon, Sung-Tae;Kim, Jeong-Guk
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1517-1522
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    • 2007
  • Bogie frame of the electric car is an important structural member for the support of vehicle loading. In general, more than 25 years' durability is necessary. A lot of study has been carried out for the prediction of the structural integrity of the bogie frame in experimental and theoretical domains. The objective of this paper is to estimate the structural integrity of the bogie frame of an electric car, which is under the running test. F.E. analysis of bogie frame was performed to find locations for attaching strain gage and to estimate static stress. Dynamic stress were measured by using strain gage in order to evaluate the structural integrity of the bogie frame.

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Stress Intensity factor Analysis for Three-Dimensional Cracks in Inhomogeneous Materials (비균질재료의 3차원 균열에 대한 응력확대계수 해석)

  • 김준수;이준성
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.197-203
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    • 2003
  • Accurate stress intensity factor analyses and crack growth rate of surface -cracked components in inhomogeneous materials are needed fur reliable prediction of their fatigue life and fracture strengths. This paper describes an automated stress intensity factor analysis of three-dimensional (3D) cracks in inhomogeneous materials. 3D finite element method (FEM) was used to obtain the stress intensity factor fur subsurface cracks and surface cracks existing in inhomogeneous materials. To examine accuracy and efficiency of the present system, the stress intensity factor for a semi-elliptical surface crack in a plate subjected to uniform tension is calculated, and compared with Raju-Newman's solutions. Then the system is applied to analyze cladding effect of subsurface cracks in inhomogeneous materials. The results were compared with those surface cracks in homogeneous materials. It is clearly demonstrated from these analyses that the stress intensity factors for subsurface cracks are less than those of surface cracks. Also, this system is applied to analyze cladding effect of surface cracks in inhomogeneous materials.

Driving and Swing Analysis of a Crawler Type Construction Equipment Using Flexible Multibody Dynamics (탄성 다물체 해석기법을 이용한 크롤러형 건설장비의 주행 및 선회 동특성 해석)

  • 김형근;서민석
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.101-109
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    • 1997
  • A tool for the dynamic simulation and design technique of the excavator plays an important role in the prediction of dynamic behavior of the excavator in the initial design stage. In this paper, a flexible multibody dynamic analysis model including track of the crawler type excavator is developed using DADS and ANSYS. Through the driving simulation of the excavator travelling over rough road track, frequency characteristics of the upper frame and cabin are obtained, and the reaction forces acting on the track rollers are also presented for the fatigue life estimation. The effect of boom vibration modes on the joint reaction forces and accelerations is presented from the swing simulation.

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Design and Application of Forced Cooling System in Steam Turbine (증기터빈 강제냉각 장치의 설계 및 적용)

  • 김효진;류승우;강용호
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.25-32
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    • 1998
  • The forced cooling system is designed to shorten the overhaul time of steam turbine, which is important in view of economic concern of utility companies, Forced cooling of the hot turbine is achieved by suction of air flow into the turbine after the turbine shuts down. The heat transfer process by suction of air flow can cause thermal stress due to the thermal gradients. In this paper, the analysis of heat transfer is performed to calculate the air flow rate. Based on the prediction of cyclic fatigue damage and the experience, the cooling equipment is designed for shortening the cooling time of steam turbine.

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Response Surface Approximation for Fatigue Life Prediction Using Chebyshev Orthogonal Polynomials (Chebyshev 직교다항식을 이용한 피로수명예측을 위한 반응표면근사화)

  • Jin, Ki-Chul;Baek, Seok-Heum;Cho, Seok-Swoo;Jang, Deuk-Yul;Joo, Won-Sik
    • Proceedings of the KAIS Fall Conference
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    • 2007.11a
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    • pp.319-322
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    • 2007
  • 철도차량의 피로수명예측은 안전성과 신뢰성을 확보하고 높은 품질을 위한 중요한 관점이다. 이것은 최적설계 과정에서 추가의 제한조건으로 최소 피로수명값을 사용해서 접근할 수 있다. 하지만 피로수명은 회수의 함수이기 때문에 최적설계 적용에 제약이 따른다. 본 연구는 피로수명예측을 위한 최적설계에 대해 2단계 반응표면모델의 응용을 제안한다. 적용 예제로 컨테이너 화차의 제동 브라켓 엔드빔의 피로파손 문제에 대해 제안한 방법의 유효성을 설명한다.

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