• Title/Summary/Keyword: Fatigue Life Evaluation

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Accelerated Life Evaluation of Drive Shaft Using Vehicle Load Spectrum Modeling (차량 부하 스펙트럼 모델링을 이용한 구동축의 가속 수명 평가)

  • Kim, Do Sik;Lee, Geun Ho;Kang, E-Sok
    • Transactions of the KSME C: Technology and Education
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    • v.5 no.2
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    • pp.115-126
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    • 2017
  • This paper proposes an accelerated life evaluation of drive shaft for the power train parts of special purpose vehicle. It is necessary the real load data of usage level driving load condition for life evaluation of power train parts, but we can't get the load spectrum data for evaluation in many case of special purpose vehicle. So, in this paper, the road load spectrum data for evaluation is created by modeling and simulation based on vehicle data and special road condition. The inverse power model is used for accelerated life test. The equivalent torque of load spectrum is achieved using the Miner's Rule. This paper also proposes the calibrated acceleration life test method for drive shaft. The fatigue test is performed through three stress levels. The lifetime at normal stress level is predicted by extrapolation, and is verified through comparison of experimental results and load spectrum data.

High Cycle Fatigue Life Evaluation of Damaged Composite Rotor Blades (손상된 복합재 로터 블레이드의 고주기 피로수명 평가)

  • Kee, Young-Jung;Kim, Seung-Ho;Han, Jeong-Ho;Jung, Jae-Kwon;Heo, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1275-1282
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    • 2012
  • Helicopter rotor systems are dynamically loaded structures with many composite components such as the main and the tail rotor blades. The fatigue properties of composite materials are extremely important to design durable and reliable helicopter rotor blades. The safe-life methodology has generally been used in the helicopter industry to substantiate dynamically loaded composite components. However, it cannot be used to evaluate the strength reducing effects of flaws and defects that may occur during manufacturing and operational usage. The damage tolerance methodology provides a proper means to overcome this shortcoming; however, it is difficult to economically apply it to every composite component. The flaw tolerant methodology is an equivalent option to the damage tolerance methodology for civil and military rotorcraft. In this study, the flaw tolerant safe-life evaluation is described and illustrated by means of successful application to substantiate the retirement time of composite rotor blades.

Evaluation of Shear Deformation Energy and Fatigue Performance of Single-layer and Multi-layer Metal Bellows (단층 및 다층 금속 벨로우즈의 전단 변형 에너지 및 피로성능 평가)

  • Kyeong-Seok Lee;Jin-Seok Yu;Young-Soo Jeong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.28 no.1
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    • pp.39-45
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    • 2024
  • Seismic safety of expansion joints for piping systems has been underscored by water pipe ruptures and leaks resulting from the Gyeongju and Pohang earthquakes. Metal bellows in piping systems are applied to prevent damage from earthquakes and road subsidence in soft ground. Designed with a series of corrugated segments called convolutions, metal bellows exhibit flexibility to accommodate displacements. Several studies have examined variations in convolution shapes and layers based on the intended performance to be evaluated. Nonetheless, the research on the seismic performance of complex bellows having multiple corrugation heights is limited. In this study, monotonic loading tests, cyclic loading tests, and fatigue tests were conducted to evaluate the shear performance in seismic conditions, of metal bellows with variable convolution heights. Single- and triple-layer bellows were considered for the experimentation. The results reveal that triple-layer bellows exhibit larger maximum deformation and fatigue life than single-layer bellows. However, the high stiffness of triple-layer bellows in resisting internal pressure poses certain disadvantages. The convolutions are less flexible at lower displacements and experience leakage at a rate related to the variable height of the convolutions in certain conditions. At lower deformation rates, the fatigue life is rated higher as the number of layers increase. It converges to a similar fatigue life at higher deformation rates.

Fatigue Evaluation of a Steel Bridge in Service through Stress History Measurement and Consideration of Stress Category (공용중인 교량의 응력이력 계측 및 응력범주를 고려한 피로평가)

  • Na, Sung-Ok;Kwon, Min-Ho;Cha, Cheol-Jun;Kim, In-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.2
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    • pp.108-116
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    • 2014
  • The proper stress history measurement should be conducted in order to examine the accurate cause of fatigue cracks or the fatigue safety in the steel bridge. Only one strain gauge is generally installed in the field for the stress history examination because of the field circumstances, economic feasibility, workability, and so on. However, this method may not consider the actual size of the specific structure, the gauge length, and the affect of stress concentration in the welded joint. In addition, it is difficult to apply for the stress analysis. Therefore, this study suggests improvements that are a great number of gauge installations, the gauge location adjustment, and the use of the minimum length gauge. It is drived the correlative equation of strain for the distance between the welding toe and the strain gauge installation, and compare correlative equation with equation of IIW. Also, this study could estimate the remaining life and fatigue damage of bridge in service by selecting the suitable stress category. In conclusion, it is possible to understand the member which is high in the fatigue cracks, and the quantitative relations between the welding toe and the strain gauge installation distances. The proposed approach in this study can make an more accurate fatigue damage and a remaining life prediction so that the improved method should be applied in measuring the strain of bridges from now on.

Numerical Fatigue Test Method of Welded Structures Based on Continuum Damage Mechanics (연속체 손상역학을 이용한 용접구조물의 수치피로시험기법)

  • Lee, Chi-Seung;Kim, Young-Hwan;Kim, Tae-Woo;Yoo, Byung-Moon;Lee, Jae-Myung
    • Journal of Welding and Joining
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    • v.26 no.3
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    • pp.67-73
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    • 2008
  • Fatigue life evaluation of welded structures in a range of high cycles is one of the most difficult problems since extremely small plastic deformation and damage occur during the loading cycles. Moreover, it is very difficult to identify the strong non-linearities of welding, inducing residual stress. In this paper, numerical fatigue test method for welded structures was developed using continuum damage mechanics with inherent strain. Recently, continuum damage mechanics, which can simulate both crack initiation at the micro-scale level and crack propagation at the meso-scale level, has been adopted in the fracture related problem. In order to consider the residual stresses in the welded strictures, damage calculation in conjunction with welding, inducing inherent strain, was proposed. The numerical results obtained from the damage calculation were compared to experimental results.

Fatigue Analysis of Knee Extensor Using sEMG and Dynamometer (sEMG와 Dynamometer를 이용한 슬관절 신전근의 피로 분석)

  • Jeong, Jin-Gyu;Kim, Yong-Nam;Park, Jang-Sung;Kim, Tae-Youl
    • Journal of the Korean Academy of Clinical Electrophysiology
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    • v.3 no.1
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    • pp.31-47
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    • 2005
  • Fatigue is a common experience in our daily life and in therapeutic exercises. Human muscle fatigue has been studied using a wide variety of exercise models, protocols and assessment methods. This study conducts quantitative evaluation of fatigue of knee extensor with surface electromyography and dynamometer and is to provide basic materials in physical therapy diagnosis and assessment of skeletal muscle. Measurement of two stages was conducted with 88 normal adults between their twenties and seventies, correlations and differences using collected data according to age was compared and correlations among measured items were analyzed and then the following conclusions were obtained. Analysis of sEMG and dynamometry of knee extensor showed that MDF, FI, MVIC, ET had the closest relations with age and MDF, FI, MVIC were significantly increase with aging. In addition, it was found that there were high correlation among items of analysis.

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Fatigue Strength Evaluation of Bogie Frame for Power Car (동력차용 대차프레임의 피로강도평가)

  • Lee, Hak-Ju;Han, Seung-U;Augagneur Sylvain;Lee, Sang-Rok
    • 연구논문집
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    • s.27
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    • pp.57-73
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    • 1997
  • The bogie between the track and the railway vehicle body, is one of the most important component in railroad vehicle. Its effects on the safety of both passengers and vehicle itself, and on the overall performance of the vehicle such as riding quality, noise and vibration are critical. The bogie is mainly consisted of the bogie frame, suspensions, wheels and axles, braking system, and transmission system. The complex shapes of the bogie frame and the complicate loading condition (both static and dynamic) induced in real operation make it difficult to design the bogie frame fulfilling all the requirements. The complicated loads applied to the bogie frame are i) static load due to the weight of the vehicle and passengers, ii) quasi-static load due to the rolling in curves iii) dynamic load due to the relative motion between the track, bogie, and vehicle body. In designing the real bogie frame, fatigue analysis based on the above complicated loading conditions is a must. In this study, stress analysis of the bogie frame has been performed for the various loading conditions according to the UIC Code 6 15-4. Magnitudes of the stress amplitude and mean stress were estimated based on the stress analysis results to simulate the operating loads encountered in service. Fatigue strength of the bogie frame was evaluated by using the constant life diagram of the material. 3-D surface modelling, finite element meshing, and finite element analysis were performed by Pro-Engineer, MSC/PATRAN, and MSC/NASTRAN, respectively.

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Bending Fatigue Life Evaluation of Pure Copper and Copper Alloy Contact Wire (동 전차선(Cu) 및 동합금 전차선(CuSn)의 굽힘피로 수명 평가)

  • Kim, Yongseok;Li, Haochuang;Kang, Minsung;Koo, Jae-Mean;Seok, Chang-Sung;Lee, Kiwon;Kwon, Sam-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1346-1350
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    • 2012
  • Contact wire is one of the most important components supplying electricity to railroad cars. At the beginning of the research on contact wire, wear problem caused by friction between contact wire and pantograph was considered even more important issue for the failure of contact wire. However, since several fatigue fractures were reported from Shinkansen in Japan, fatigue fracture has become another important issue for the failure of contact wire. Despite of its importance, standard of the fatigue test of contact wire has not been established yet. Thus, fatigue characteristics of contact wire is very difficult issue to evaluate quantitatively. Hence, in this study, test method simulating operating conditions of contact wire by Minsung Kang and etc. is used to evaluate the fatigue characteristics of copper alloy contact wire. Also, test results is compared with the result of Minsung Kang's research on pure copper contact wire.

AN EVALUATION OF DYNAMIC FATIGUE CHARACTERISTICS OF DENTAL CERAMICS FOR ALL-CERAMIC CROWN (All-ceramic Crown 용 도재의 동적 피로특성 평가)

  • Yu, Hyoung-Woo;Bae, Tae-Sung;Song, Kwang-Yeob;Park, Charn-Woon
    • The Journal of Korean Academy of Prosthodontics
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    • v.35 no.4
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    • pp.781-792
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    • 1997
  • This study was peformed to evaluate the dynamic fatigue characteristics of the dental ceramics for all-ceramic crown. A feldspathic porcelain of VMK68. glass ceramic of IPS-Empress, and glass infiltrated alumina ceramic of In-Ceram were used. Disc specimens were prepared to the final dimensions of 12 mm in diameter and 1 mm in thickness. The biaxial flexure test was conducted using a ball-on-three-ball method. 240 specimens were tested in $37^{\circ}C$ water by testing 20 samples at each of four loading rates:0.05, 0.2, 1, and 5mm/min. 60 specimens were tested in a moisture-free environment by testing 20 samples at 5mm/min. The inert strength of VMK68 was 80.25MPa, and the fatigue parameters were n=29.1, ${\sigma}_{fo}=52.90MPa$. The inert strength of IPS-Empress was 104.76MPa, and the fatigue parameters were n=32.46, ${\sigma}_{fo}=67.52MPa$. The inert strength of In-Ceram was 429.33MPa, and the fatigue parameters were n=31.46, ${\sigma}_{fo}=258.36MPa$. 10-year failure stresses of VMK68, IPS-Empress, and In-Ceram were 20.3MPa, 24.8MPa, and 93.6MPa, respectively. Failure strength and fatigue life showed the highest value in In-Ceram, and then, IPS-Empress and VMK68.

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A Comparative Study for the Fatigue Assessment of Side Shell Longitudinals on 8,100 TEU Container Carrier using Hot Spot Stress and Structural Stress Approaches (구조응력 및 핫스팟 응력을 이용한 8,100 TEU 컨테이너선 선측 종늑골구조의 피로 강도 평가에 대한 비교 연구)

  • Kim, Seong-Min;Kim, Myung-Hyun;Kang, Sung-Won;Pyun, Jang-Hoon;Kim, Young-Nam;Kim, Sung-Geun;Lee, Kyong-Eon;Kim, Gyeng-Rae
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.3
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    • pp.296-302
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    • 2008
  • Recently, a mesh-size insensitive structural stress definition (structural stress method) is proposed that gives a stress state at weld toe with a relatively large mesh size. The structural stress definition is based on the elementary structural mechanics theory and provides an effective measure of a stress state in front of weld toe. In this study, a fatigue strength assessment for a side shell connection of a container vessel using both the hot spot stress and the Battelle structural stress method was carried out. A consistent approach to compute the extrapolated hot spot stress for design purpose is described and current fatigue guidance is evaluated. Fatigue strength predicted by the two methodologies, e.g. hot spot stress and structural stress approaches, at hot spot locations of a typical ship structure are compared and discussed.