• 제목/요약/키워드: Fatigue Integrity

검색결과 184건 처리시간 0.029초

가스터빈엔진 디스크의 도브테일 형상 최적화와 신뢰도 해석 (Shape Optimization and Reliability Analysis of the Dovetail of the Disk of a Gas Turbine Engine)

  • 허재성
    • 대한기계학회논문집A
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    • 제38권4호
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    • pp.379-384
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    • 2014
  • 가스터빈엔진의 가장 핵심 부품인 디스크와 블레이드는 고온, 고압축비, 고속 회전이라는 가혹한 환경에서 지속적으로 운용된다. 이러한 가혹한 환경과 디스크와 블레이드가 가지는 큰 회전 에너지로 인해 디스크 및 블레이드에 의해 유발되는 파손은 항공기 손상 혹은 탑승자의 피해로 이어지는 재해적 고장 혹은 한계 고장으로 이어진다. 그러므로 디스크와 블레이드의 구조적 건전성의 마진을 충분히 확보하기 위해서 본 연구에서는 디스크의 취약 부위인 도브테일의 형상을 최적화하고, 그 해의 강건성을 확인하기 위해 치수 공차와 피로 수명의 산포와 같은 불확실성에 대하여 신뢰도 해석을 수행하고자 한다. 이 결과를 통해 결정론적 방법인 최적설계의 필요성과 함께 한계를 확인하고, 향후 신뢰도 기반 최적설계의 필요성을 인지하고자 한다. 이를 위해 비선형 열-구조 연성해석과 접촉 해석을 포함한 유한요소해석을 수행하였다.

소듐냉각 고속로의 커버가스 영역에서 열유동 해석 (ANALYSIS OF HEAT TRANSFER AND FLUID FLOW IN THE COVER GAS REGION OF SODIUM-COOLED FAST REACTOR)

  • 이태호;김성오;한도희
    • 한국전산유체공학회지
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    • 제13권3호
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    • pp.21-27
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    • 2008
  • The reactor head of a sodium-cooled fast reactor KALIMER-600 should be cooled during the reactor operation in order to maintain the integrity of sealing material and to prevent a creep fatigue. Analyzing turbulent natural convection flow in the cover gas region of reactor vessel with the commercial CFD code CFX10.0, the cooling requirement for the reactor head and the performance of the insulation plate were assessed. The results showed that the high temperature region around reactor vessel was caused by the convective heat transfer of Helium gas flow ascending the gap between the insulation plate and the reactor vessel inner wall. The insulation plate was shown to sufficiently block the radiative heat transfer from pool surface to reactor head to a satisfactory degree. More than $32.5m^3$/sec of cooling air flow rate was predicted to maintain the required temperature of reactor head.

소형궤도차량(PRT) 차체의 설계사양 도출 및 구조강도 평가 연구 (A Study on Design Specifications and Evaluation of Structural Strength for PRT)

  • 조정길;구정서;강석원;정락교
    • 한국자동차공학회논문집
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    • 제21권4호
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    • pp.144-152
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    • 2013
  • PRT(Personal Rapid Transit) system is a new transportation system which will meet increasing demands of traffic in Korea. It is also an environment-friendly transportation and automatically operated. For these reasons, researches on the PRT system are actively undergoing, but the PRT vehicles have different forms of subway, bus, etc. There are no design standards to evaluate structural integrity, yet. In this paper, Structural design specifications are derived, which are based on the performance test standard for EMU and the ASCE-APM standards. We also perform the static and fatigue analyses by FE simulation and suggest strategies to improve an initial structure design. In addition, we derived the design specifications for energy-absorbing structures to meet the conditions of the collision scenarios predefined from a view point of operation safety.

Dynamic Stress Analysis of Vehicle Frame Using a Nonlinear Finite Element Method

  • Kim, Gyu-Ha;Cho, Kyu-Zong;Chyun, In-Bum;Park, Seob
    • Journal of Mechanical Science and Technology
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    • 제17권10호
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    • pp.1450-1457
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    • 2003
  • Structural integrity of either a passenger car or a light truck is one of the basic requirements for a full vehicle engineering and development program. The results of the vehicle product performance are measured in terms of durability, noise/vibration/harshness (NVH), crashworthiness and passenger safety. The level of performance of a vehicle directly affects the marketability, profitability and, most importantly, the future of the automobile manufacturer. In this study, we used the Virtual Proving Ground (VPG) approach for obtaining the dynamic stress or strain history and distribution. The VPG uses a nonlinear, dynamic, finite element code (LS-DYNA) which expands the application boundary outside classic linear, static assumptions. The VPG approach also uses realistic boundary conditions of tire/road surface interactions. To verify the predicted dynamic stress and fatigue critical region, a single bump run test, road load simulation, and field test have been performed. The prediction results were compared with experimental results, and the feasibility of the integrated life prediction methodology was verified.

증기발생기 전열관 감육부의 강도 및 손상평가 (Failure Assessment and Strength of Steam Generator Tubes with Wall Thinning)

  • 성기용;안석환;윤자문;남기우
    • 한국해양공학회지
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    • 제21권2호
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    • pp.50-59
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    • 2007
  • Steam generator tubes are degraded from wear, stress corrosion cracking, rupture and fatigue and so on. Therefore, the failure assessment of steam generator tube is very important for the integrity of energy plants. In the steam generator tubes, sometimes, the local wall thinning may result from severe degradations such as erosion-corrosion damage and wear due to vibration. In this paper, the elasto-plastic analysis was performed by FE code ANSYS on steam generator tubes with wall thinning. Also, the four-point bending tests were performed on the wall thinned specimens, and then it was compared with the analysis results. We evaluated the failure mode, fracture strength and fracture behavior from the experiment and FE analysis. Also, it was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area from FE analysis.

원전 배관의 파손확률에 대한 검사의 영향 (Effect of Inspection on Failure Probability of Pipes in Nuclear Power Plants)

  • 박재학;최영환
    • 대한기계학회논문집A
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    • 제36권10호
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    • pp.1249-1254
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    • 2012
  • 원자력발전소의 배관에 대하여 행하는 검사는 배관의 구조건전성에 큰 영향을 미친다. 그러나 검사에는 많은 인력과 비용이 소요되므로 검사의 영향을 평가하여 최적의 검사주기와 검사품질을 결정하는 것이 중요하다. 본 논문에서는 원자력발전소 배관의 파손확률을 평가할 수 있도록 개발된 P-PIE 프로그램을 사용하여 검사의 유무, 검사주기 및 검사품질 등이 배관의 파손확률에 미치는 영향을 살펴보았다. 국내 원전의 배관 데이터를 사용하여 해석하였으며, 피로 및 부식에 의한 균열성장을 고려하였다.

경사균열을 갖는 Skin/Stiffener 구조물의 보수에 의한 균열의 파괴역학적 거동 (A Fracture Mechanics Analysis of Bonded Repaired Skin/Stiffener Structures with Inclined Central Crack)

  • 정기현;양원호;김철;허성필;고명훈
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.292-297
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    • 2001
  • Composite patch repair of cracked aircraft structures has been accepted as one of improving fatigue life and attaining better structural integrity. Analysis for the stress intensity factor at the skin/stiffener structure with inclined central crack repaired by composite stiffened panels are developed. A numerical investigation was conducted to characterize the fracture behavior and crack growth behavior. In order to investigate the crack growth direction, maximum tangential stress(MTS) criteria is used. The main objective of this research is the validation of the inclined crack patching design. In this paper, the reduction of stress intensity factors at the crack-tip and prediction of crack growth direction are determined to evaluate the effects of various non-dimensional design parameter including; composite patch thickness and stiffener distance. The research on cracked structure subjected to mixed mode loading is accomplished and it is evident that more work using different approaches is necessary.

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고온 수직형 압력용기 Skirt 부의 열응력에 관한 연구 (Thermal Stress at the Junction of Skirt to Head in Hot Pressure Vessel)

  • 한명수;한종만;조용관
    • Journal of Welding and Joining
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    • 제16권2호
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    • pp.111-121
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    • 1998
  • It is well recognized that a excessive temperature gradient from the junction of head to skirt in axial direction in a hot pressure vessel can cause unpredicted high thermal stress at the junction and/or in axial direction of a skirt. this thermal stress resulting from axial thermal gradient may be a major cause of unsoundness of structural integrity. In case of cyclic operation of hot pressure vessels, the thermal stress becomes one of the primary design consideration because of the possibility of fracture as a result of cyclic thermal fatigue and progressively incremental plastic deformation. To perform thermal stress analysis of the junction and cylindrical skirt of a vessel, or, at least, to inspect quantitatively the magnitude and effect of thermal stress, the temperature profile of the vessel and skirt must be known. This paper demonstrated the temperature distribution and thermal stress analysis for the junction of skirt to head using F.E. analysis. Effect of air pocket in crotch space was quantitatively investigated to minimize the temperature gradient causing the thermal stress in axial direction. Effect of the skirt height on thermal stresses was also studied. Analysis results were compared with theoretical formulas to verify th applicability to the strength calculation in design field.

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슬래브교 상판의 전문가 시스템 개발 (Development of the Expert System for Management on Slab Bridge Decks)

  • 안영기;이증빈;임정순;이진완
    • 한국구조물진단유지관리공학회 논문집
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    • 제7권1호
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    • pp.267-277
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    • 2003
  • The purpose of this study makes a retrofit and rehabilitation practice trough the analysis and the improvement for the underlying problem of current retrofit and rehabilitation methods. Therefore, the deterioration process, the damage cause, the condition classification, the fatigue mechanism and the applied quantity of strengthening methods for slab bridge decks were analysed. Artificial neural networks are efficient computing techniqures that are widely used to solve complex problems in many fields. In this study, a back-propagation neural network model for estimating a management on existing slab bridge decks from damage cause, damage type, and integrity assessment at the initial stsge is need. The training and testing of the network were based on a database of 36. Four different network models werw used to study the ability of the neural network to predict the desirable output of increasing degree of accuracy. The neural networks is trained by modifying the weights of the neurons in response to the errors between the actual output values and the target output value. Training was done iteratively until the average sum squared errors over all the training patterms were minimized. This generally occurred after about 5,000 cycles of training.

기존RC교량 바닥판의 유지관리를 위한 전문가 시스템 개발 (Development of the Expert System for Management on Existing RC Bridge Decks)

  • 손용우;강형구;이중빈
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2002년도 가을 학술발표회 논문집
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    • pp.227-236
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    • 2002
  • The purpose of this study makes a retrofit and rehabilitation practice trough the analysis and the improvement for the underlying problem of current retrofit and rehabilitation methods. Therefore, the deterioration process, the damage cause, the condition classification, the fatigue mechanism and the applied quantity of strengthening methods for RC deck slabs were analyzed. Artificial neural networks are efficient computing techniques that are widely used to solve complex problems in many fields. In this study, a back-propagation neural network model for estimating a management on existing reinforced concrete bridge decks from damage cause, damage type, and integrity assessment at the initial stage is need. The training and testing of the network were based on a database of 36. Four different network models were used to study the ability of the neural network to predict the desirable output of increasing degree of accuracy. The neural networks is trained by modifying the weights of the neurons in response to the errors between the actual output values and the target output value. Training was done iteratively until the average sum squared errors over all the training patterns were minimized. This generally occurred after about 5,000 cycles of training.

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