• Journal of the Korean Society for Aviation and Aeronautics
• /
• v.18 no.4
• /
• pp.44-50
• /
• 2010

Structural vibration is a significant problem in many multi-part or multi-component assemblies. In aircraft industry, structures are composed of various fasteners, such as bolts, snap, hinge, weld or other fastener or connector (collectively "fasteners"). Due to these, prediction and design involving dynamic characteristics is quite complicated. However, the current state of the art does not provide an analytical tool to effectively predict structure's dynamic characteristics, because consideration of structural uncertainties (i.e. material properties, geometric tolerance, dimensional tolerance, environment and so on) is difficult and very small fasteners in the structure cause a huge amount of analysis time to predict dynamic characteristics using the FEM (finite element method). In this study, to resolve the current state of the art, a new approach is proposed using the FEM and probabilistic analysis. Firstly, equivalent elements are developed using simple element (e.g. bar, beam, mass) to replace fasteners' finite element model. Developed equivalent elements enable to explain static behavior and dynamic behavior of the structure. Secondly, probabilistic analysis is applied to evaluate the PDF (probability density function) of dynamic characteristics due to tolerance, material properties and so on. MCS (Monte-Carlo simulation) is employed for this. Proposed methodology offers efficiency of dynamic analysis and reality of the field as well. Simple plates joined by fasteners are taken as an example to illustrate the proposed method.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.23 no.1
• /
• pp.34-40
• /
• 2015

A stack in the proton exchange membrane fuel cell (PEMFC) consists of bipolar plates, a membrane electrode assembly, a gas diffusion layer, a collector and end plates. High current density is usually obtainable partially from uniform temperature distribution in the fuel cell. A size optimization method considering the thermal expansion effect of stacked plates was developed on the basis of finite element analyses. The thermal stresses in end, bipolar, and cooling plates were calculated based on temperature distribution obtained from thermal analyses. Finally, the optimization method was applied and optimum thicknesses of the three plates were calculated considering both fastening bolt tension and thermal expansion of each unit cell (72 cells, 5kW). The optimum design considering both thermal and mechanical loads increases the thickness of an end plate by 0.64-0.83% the case considering only mechanical load. The effect can be enlarged if the number of stack increases as in an automotive application to 200-300 stacks.

• Journal of Welding and Joining
• /
• v.34 no.4
• /
• pp.34-39
• /
• 2016

Recently, aluminum alloy has used various industry, such as automobile, shipbuilding and aircraft because of characteristics of low density and high corrosion resistance. Al 6061-T6 is heat treatment materials so it has high strength and mostly used for assembly by mechanical fastening such as a bolting and riveting. In GMA (Gas Metal Arc) welding of alloy, some defects which are hot cracking, porosity, low-mechanical properties and large heat affected zone is generated, because of high heat conductivity. It reduces mechanical properties. In this study, the major factor effected on properties are analyzed after welding in Al 6061-T6 in GMAW, then optimize heat treatment conditions. Plate of Al 6061-T6 with a thickness of 12 mm is welded in V groove and applied welding method is butt joint. Mechanical properties and microstructure are analyzed according to heat treatment condition. Tensile strength, microstructure and Hardness are evaluated. Result of research appears that Al 6061-T6 applied heat treatment show outstanding mechanical properties.

• Journal of the Korea Institute of Building Construction
• /
• v.11 no.3
• /
• pp.229-237
• /
• 2011

The pullout test is a nondestructive testing method certified by the American Society for Testing and Materials (ASTM) and British Standards (BS). Research has shown that it is very reliable in terms of evaluating the concrete strength of reinforced concrete members. However, the pullout test is rarely performed on domestic construction sites due to the complex procedures and high costs involved. This study proposes a new pullout test composed of a post installable break-off bolt, an insert nut, and a pullout tester, which satisfy both economical and practical purposes on a construction site. Three different types of special fastening methods, a temporary fixed bolt, a plastic fixed panel, and a fixed bar, have been developed. A pullout tester is proposed that is driven by the circle force introduced into a handle composed of eight gears without a load cell and a hydraulic cylinder. The serviceability and reliability of these instruments were investigated through experiments at construction sites. Furthermore, the sample pullout test with a wall specimen was conducted to estimate the usefulness of the temporary fixed bolt type of fastening methods and pullout devices. Eventually, the developed instruments will be useful on construction sites if minor requirements are met.

• Bulletin of the Society of Naval Architects of Korea
• /
• v.26 no.4
• /
• pp.67-80
• /
• 1989

This Paper is concerned with the fracture behavoir of Unidirectional Laminate(UD) and the characteristic length of Multidirectional Laminate(MD) around hole under the Uniform Tensial Strain. Two fracture mechanical concepts of the Waddoups-Eisenman-Kaminski(WEK) model based on the Linear Elastic Fracture Mechanics(LEFM) and the Whitney-Nuismer Model based on Point and Average Stress Criteria were applied. The characteristic length of a laminate with a hole is then obtained using the coefficient of stress reduction and the experimental results, and it can be utilized in predicting the stress level at which the specimen will fracture. The results of the fracture characteristics and the strength of the specimens having a hole in the center can be used as the important experimental data in the research branch of the mechanical fastening of laminated structures. The Ultrasonic scanning and the Acoustic Emission(AE) method were utilized in order to find out the initial defects and the fracture behavior, respectively.

• Structural Engineering and Mechanics
• /
• v.53 no.5
• /
• pp.867-880
• /
• 2015

Mechanical fastening is still one of the main methods used for joining components. Different techniques have been applied to reduce the effect of stress concentration of notches like fastener holes. In this work we evaluate the feasibility of combining laser shock peening (LSP) and cold expansion to improve fatigue crack initiation and propagation of open hole specimens made of 6061-T6 aluminum alloy. LSP is a new and competitive technique for strengthening metals, and like cold expansion, induces a compressive residual stress field that improves fatigue, wear and corrosion resistance. For LSP treatment, a Q-switched Nd:YAG laser with infrared radiation was used. Residual stress distribution as a function of depth was determined by the contour method. Compact tension specimens with a hole at the notch tip were subjected to LSP process and cold expansion and then tested under cyclic loading with R=0.1 generating fatigue cracks on the hole surface. Fatigue crack initiation and growth is analyzed and associated with the residual stress distribution generated by both treatments. It is observed that both methods are complementary; cold expansion increases fatigue crack initiation life, while LSP reduces fatigue crack growth rate.

• Steel and Composite Structures
• /
• v.9 no.3
• /
• pp.255-274
• /
• 2009

This paper presents an experimental study of a newly developed composite floor system, built up from thin-walled C-profiles and upper concrete deck. Trapezoidal sheeting provides the formwork and the fastening of the sheet transmits the shear forces between the C-profiles and the deck. The modified formation of the standard self-drilling screw in the beam-to-sheet connection is applied as shear connector. Push-out tests are completed to study the composite behaviour of the different connection arrangements. On the basis of the test results the behaviour is characterized by the observed failure modes. The design values of the connection stiffness and strength are calculated by the recommendation of Eurocode 4. In the next phase of the experimental study six full-scale composite beams are tested. The global geometry is based on the proposed geometry of the developed floor system. The applied shear connections are selected as the most efficient arrangements obtained from the push-out tests. The experimental behaviour of the composite beams are discussed and evaluated. As a conclusion of the experimental study the Eurocode 4 plastic design method is validated for the developed composite floor.

• Journal of the Korean Home Economics Association
• /
• v.37 no.12 s.142
• /
• pp.59-67
• /
• 1999

This study analyzed firefighter's actual wearing condition of turnout gear The results are as fellows: 1. When a firefighter is employed, Korea applies only the minimum of firefighters stature and weight but America applies both the minimum and the maximum. The choice of size is highly related with stature more than chest circumference. 2. The satisfaction degree of thermal barrier is very low, 3%. They used rubber gloves rather than heatproof gloves. This is more serious in small country like 'up', 'myun' than in cities. For laundering, they used sprinkling method with firefighting hose. Firefigthers hoped that their clothes could be classified tv the seasons and fire places. 3. frefighter had high unsatisfaction with the movement of hands and leges in the aspect of movement adjustability, air permeability, weight, body temperature regulation, and breathing in the hygenic aspect, fire resistance, thermal resistance property, water proof, chemical reactivity and electrical conductivity. Thev were also unsatisfied with water proof boots and gloves. They were generally satisfied with helmets but firefighters over 90kg of weight were rather unsatisfied. 4. The satisfaction degree for physical fitness was very low and the items with which they were not satisfied depend on physical features. 5. To develop turnout gear, they wanted changes in design, material and size. Reflection tape need to be replaced with high quality products and they wanted the use of velcro and zipper in fastening system.

• Proceedings of the Computational Structural Engineering Institute Conference
• /
• 1998.04a
• /
• pp.433-440
• /
• 1998

For many decades, railroad technology was used to set up tracks with jointed rails and lengths in accordance with rolling and handling technology. The joints lead to drawbacks in the track and in controlling rising maintenance costs. So, railroad engineers became interested in eliminating joints to increase loads, speeds and improvements in rolling, welding, and fastening technology. Continuous welded rail(CWR) track has many advantages over the conventional jointed-rail track. In the case of the elimination of rail joints, it may cause the track to be suddenly and laterally buckled by thermal forces and vehicle load. Thermal forces are caused by an increase in the temperature of railway track. For many years, many analytical and experimental investigations have been conducted to improve the safety of CWR track by various research center in many country. In this paper, CWR track model and CWRB program is developed for buckling analysis using finite element method(FEM). The finite element discretization is used for a rail element with a total of 14 degrees of freedom. The stiffness of the fasteners, tie, and ballast bed is included by a set of spring elements. The investigation on the buckling modes and temperature of CWR track is presented in this paper

• Journal of Welding and Joining
• /
• v.29 no.6
• /
• pp.49-55
• /
• 2011

With the development of pre-painted steel sheets for automotive body application, a new joining method is required such as hybrid joining with combination of adhesive bonding and mechanical joining. The objective of this study is to investigate the effect of pre- and post-baking of adhesive bonding on failure mode and strength of hybrid joining of automotive steel sheets. Experiments show that the hybrid joining exhibits better bonding strength and displacement than conventional adhesive joining and mechanical fastening each. Comparison of pre- and post-baked hybrid joining results suggested that baking at $160^{\circ}C$ after mechanical joining was found to have higher joining properties than pre-baking condition. The prebaking condition changed its fracture mode from interfacial to button fracture. The changes in fracture mode with post-baking of hybrid joining was attributed to variation in neck thickness and undercut of joint.