• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.3
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• pp.79-84
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• 2003

Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. Despite its importance to aerospace industries, little attention has been devoted to the accurate modeling of the process. This study is devoted to the modeling and simulation of the residual stress resulting from the cold expansion of two adjacent fastener holes. Simultaneous cold expansion of two adjacent holes lead to much higher compressive residual stress than sequential cold expansion.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.11
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• pp.2383-2389
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• 2002

This paper describes an experimental study on fatigue life extension by using cold working process in fastener hole of aircraft structure. Cold working process was applied for A12024-7351 specimens by considering the effect of edge margin on fatigue life. It is generally recognized that cold working process offers a protective zone around fastener hole of aluminum aircraft structure due to the residual compressive stresses which lead to retardation of crack growth. Thus this process provides the beneficial effect of increasing the fatigue life of the component. there by decreasing maintenance costs. It has also been successfully incorporated into damage tolerance and structural integrity programs. Cold working specimens were tested at constant amplitude peak cyclic stresses. Fatigue life of cold working specimen compared with that of specimen fabricated with base material. The increase of fatigue life for cold working specimen is discussed by both considering the effect of residual compressive stresses measured by X-ray diffraction technique and quantitative effect of edge margin.

• Proceedings of the KSR Conference
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• 2005.05a
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• pp.326-331
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• 2005

In this study, bearing response in single lap riveted joint is investigated by menas of single lap shear specimens with different types of adherend and fastener. Single lap shear specimen consists of adherend of SUS403 and carbon fabric/epoxy composite. Rivet of Avdel 2691 with 9.6mm diameter is used. Two types of fastener in single lap riveted joint are considered. One is a single lap shear specimen with single fastener, and the other is a single lap shear specimen with double fasteners. Especially, in case of single lap shear specimen with single fastener, the width of the specimen is varied as 2D, 3D, 4D, 6D at a fixed edge distance of 3D. Also the edge distance of the specimen is varied as 1.0D, 1.5D, 2.0D, 2.5D, 3.0D at a fixed width of 4D. In case of single lap shear specimen with double fasteners, two types of specimen are considered. One is a specimen with the width of 6D and edge distance of 3D. The other is a specimen with the width of 4D and edge distance of 2D. Here D designates the hole diameter for riveted joint.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.10
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• pp.1659-1670
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• 2001

It has been reported that cracks at mechanical fastener holes usually nucleate as elliptical corner cracks at the faying surface of the mechanical joints and grow as elliptical arc through cracks after penetrating the opposite surface. The weight function method is an efficient technique to calculate the stress intensity factors fur elliptical cracks using uncracked stress field. In this study the weight function method for three dimensional mixed-mode problem applied to elliptical comer cracks Is modified for elliptical arc through cracks and the stress intensity factors at two surface points of elliptical arc through cracks at mechanical fastener holes are analyzed by the weight function method. This study consists of two parts and in part I , the weight function method for elliptical arc through cracks is developed and verified.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.10
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• pp.1671-1677
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• 2001

Cracks at mechanical fastener holes usually nucleate as elliptical comer cracks at the faying surface of the mechanical joints and grow as elliptical arc through cracks. The weight function method for elliptical arc through cracks at mechanical fastener holes has been developed and verified in the part I of this study. In part H, applying the weight function method, the effects of the amount of clearance on the mixed-mode stress intensity (actors are investigated and the change of crack shape is predicted from the analysis for various crack shapes. The stress intensity factors leer inclined crack are analyzed and critical angle at which mode I stress intensity factor becomes maximum is determined.

• Proceedings of the Safety Management and Science Conference
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• 2008.04a
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• pp.417-428
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• 2008

Designers have to consider voice of customer, process capability, manufacturing standards & condition, manufacturing method, characteristics of products to decide tolerances. Especially, in case of position of hole and pin, designers have to consider process capability to decide tolerances. The traditional position tolerances used in a drawing are theoretical values which are allocated to position under the worst case assembling condition that both hole and pin are the maximum material condition(MMC). However, When the process capability is high, more exact product size can be produced under stable manufacturing condition. larger clearance of hole and pin can be allocated. In this point of view, manufacturer could increase the yield by allocating larger position tolerance than theoretical position tolerance of hole and pin considering process capability.

• Journal of the Korea Safety Management & Science
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• v.11 no.1
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• pp.75-85
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• 2009

Designers have to consider voice of customer, process capability, manufacturing standards & condition, manufacturing method and characteristics of products to decide tolerances. Especially, in case of position of hole and pin, designers have to consider process capability to decide tolerances. The traditional position tolerances used in a drawing are theoretical values which are allocated to position under the worst case assembling condition that both hole and pin are the maximum material condition(MMC). However, when the process capability is high, more exact product size can be produced under stable manufacturing condition. Larger clearance of hole and pin can be allocated. In this point of view, manufacturer could increase the yield by allocating larger position tolerance than theoretical position tolerance of hole and pin considering process capability.

• Journal of the Korean Society for Aviation and Aeronautics
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• v.19 no.4
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• pp.12-17
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• 2011

This paper gives a review of finite element model for the analysis of fastening as practical points of view. Different mechanical properties of plate-fastener systems are analyzed. Calculations of the system properties are described as well as the technique of their application in model. Analysis has been performed for calculating the load distribution in multi-joint and the results are compared using the several models. The effects of fastener-hole clearance on the load distribution in multifastener joints are presented. And the stress analysis method have been reviewed for failure analysis of mechanical joint of composite laminate.

• Proceedings of the KSME Conference
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• 2000.11a
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• pp.470-474
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• 2000

Cold expansion of fastener holes is a mechanical process widely used in the aerospace industry. This treatment leads to an improvement of fatigue behavior due to the developed compressive residual stresses on the hole surface. The residual stress profile depends on the parameters of cold expansion, which are, expanding rate, inserting direction of mandrel, material properties etc. and the method to confirm this profile is only measurement by X-ray diffractometer. Despite its importance to aerospace industries, little attention has been devoted to the accurate modelling of the process. In this paper, Two-dimensional axisymmetric finite element simulations have been conducted for the cold expansion in an aluminium plate in order to predict the magnitude and distribution of the residual stress and plastic deformation. Maximum compressive residual stress could be increase about 7 percent using the 2-step cold expansion method.

• Proceedings of the KSME Conference
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• 2001.11a
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• pp.419-424
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• 2001

The purpose of this study is comparing cold expansion method with interference fit. Cold expansion method and interference fit of fastener hole is using in the aerospace industry. These treatment lead to an improvement of fatigue life to the compressive residual stresses developed on the hole surface. But Research is nothing to about difference effect of between cold expansion method and interference fit. So In this paper, It is shown that Comparing cold expansion method with interference fit. and It is further shown that residual stress distribution according to plate thickness.