• Title/Summary/Keyword: Failure Pin

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A pin type current probe using Planar Hall Resistance magnetic sensor (PHR 자기센서를 적용한 탐침형 전류 프로브)

  • Lee, Dae-Sung;Lee, Nam-Young;Hong, Sung-Min;Kim, CheolGi
    • Journal of Sensor Science and Technology
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    • v.30 no.5
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    • pp.342-348
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    • 2021
  • For the characterization or failure analysis of electronic devices such as PCB (printed circuit boards), the most common method is the measurement of voltage waveforms with an oscilloscope. However, because there are many types of problems that cannot be detected by voltage waveform analysis, several other methods such as X-ray transmission, infrared imaging, or eddy current measurement have been applied for these analyses. However, these methods have also been limited to general analyses because they are partially useful in detecting physical defects, such as disconnections or short circuits. Fundamentally current waveform measurements during the operation of electronic devices need to be performed, however, commercially available current sensors have not yet been developed, particularly for applications in highly integrated PCB products with sub-millimeter fine pitch. In this study, we developed a highly sensitive PHR (planar hall resistance) magnetic sensor for application in highly integrated PCBs. The developed magnetic sensor exhibited sufficient features of an ultra-small size of less than 340 ㎛, magnetic field resolution of 10 nT, and current resolution of 1 mA, which can be applicable for PCB analyses. In this work, we introduce the development process of the magnetic sensing probe and its characteristic results in detail, and aim to extend this pin-type current probe to applications such as current distribution imaging of PCBs.

Study of Examples for Air Bag Non-deployment Including Rear Collision and Failure Phenomenon by Damage of Control Parts in Vehicle Air Bag (자동차 에어백의 제어부품 불량에 의한 고장현상 및 후방 추돌에 관련된 에어백 미전개에 대한 사례 연구)

  • Lee, Il Kwon;Kim, Young Gyu;Moon, Hak Hook
    • Journal of the Korean Institute of Gas
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    • v.16 no.6
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    • pp.102-106
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    • 2012
  • The purpose of this paper is to study the failure cases in relation to system of Air Bag in vehicle happened in the field. In the first example, it was separated the soldering parts connected the wire pin between air bag module and clock spring of air bag. Whenever the pin shake by the car's vibration, the driver verified the malfunction phenomenon appeared air bag warning lamp on instrument panel in front of driver's seat. in car inside room. The second example, it verified the warning lamp lighting phenomenon of air bag by produced the circuit plate non-contacting of single an element in air bag electronic control unit. The third example, it verified the light of air bag warning indicator lamp by separated with soldering parts connecting inner pin and resistance terminal of seat belt pretensioner using passenger seat. The fourth example, when the passenger car crash a back of truck, the former bumper get jammed under the latter as the roof height of car low less than that. Therefore, the impact of Car's collision verified that don't transfer with body frame of vehicle because of no attachment impact sensor in it.

Forensic Engineering Study on Assessment of Damage to Aerial Lifter Parts (고소작업차 부품 손상 평가에 관한 법공학적 연구)

  • Kim, Eui-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1727-1732
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    • 2010
  • Forensic engineering is the area of expertise of people qualified to serve as engineering experts in courts of law or during arbitration proceedings. An aerial-lifter can lift and carry load, including people, using power. Recently, failure of aerial-lifter internal parts while working and sweeping causing injuries and damage to property almost always generates conflict between the automaker and customer. Hence, the investigation of such events generally involves an engineering analysis. One of the possible reasons for accidents, such as a vehicle catching fire is the failure of oil pressure machine and the supporting pin. The results of formal inspections and engineering tests can reveal the cause for the failure of the mechanical parts. Therefore, the failure mechanism is analyzed by adopting fractography methods and by applying an instrumented indentation technique to compare the material properties of the reference part with those of the malfunctioning part.

Analysis of Failure Mechanism for Wire-woven Bulk Kaogme (Wire-woven Bulk Kagome 의 파손 메커니즘 분석)

  • Lee, Byung-Kon;Choi, Ji-Eun;Kang, Ki-Ju;Jeon, In-Su
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1690-1695
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    • 2007
  • Lightweight metallic truss structures with open, periodic cell are currently being investigated because of their multi-functionality such as thermal management and load bearing. The Kagome truss PCM has been proved that it has higher resistance to plastic buckling, more plastic deformation energy and lower anisotropy than other truss PCMs. The subject of this paper is an examination of the failure mechanism of Wire woven Bulk Kagome(WBK). To address this issue, the out-of-plane compressive responses of the WBK has been measured and compared with theoretical and finite element (FE) predictions. For the experiment, 2 multi-layered WBK are fabricated and 3 specimens are prepared. For the theoretical analysis, the brazed joints of each wire in WBK are modeled as the pin-joint. Then, the peak stress of compressive behavior and elastic modulus are calculated based on the equilibrium equation and energy method. The mechanical structure with five by five cells on the plane are constructed is modeled using the commercial code, PATRAN 2005. and the analysis is achieved by the commercial FE code ABAQUS version 6.5 under the incremental theory of plasticity.

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Stress Analysis and Design Improvement to Prevent Failure of the Damping Hinges of Built-in Refrigerators (빌트인 냉장고 댐핑힌지의 응력해석 및 파손방지를 위한 설계개선)

  • Lee, Boo-Youn
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.81-88
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    • 2020
  • The damping hinge of a built-in refrigerator was examined in terms of its stress and fatigue life. Analysis of the initial design showed that stress concentration occurred at the concave surface of the hinge lever, which was broken during the door opening-and-closing endurance test of the prototype. The maximum von Mises stress at this location exceeded the yield strength. In addition, Goodman fatigue analysis of the initial design showed that the fatigue life at this location was consistent with the failure observed during the endurance test. Based on these results, an improved design for the damping hinge was derived. Analysis of this improved design showed that the stress concentration in the hinge lever of the initial design was eliminated. In this case, the maximum stress occurred at the position where the hinge lever was in contact with the door stopping pin, and the maximum von Mises stress was smaller than the yield strength. Goodman fatigue analysis of the improved design indicated that the fatigue life of the entire damping hinge was infinite. It was therefore concluded that the improved design does not suffer from fatigue damage during the endurance test.

Effect of Bracket and H-beam Members on the Sungsoo Grand Bridge (브라켓 및 H-빔 부재가 성수대교 붕괴에 미친 영향)

  • 조효남;임종권;안중산
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1998.04a
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    • pp.422-430
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    • 1998
  • This paper presents the results of a major parametric study on the collapse cause of the Sungsoo Grand Bridge, a Gerber-type continuous truss bridge, which had collapsed just at the 15th year since opening to traffic. Among the various collapse causes such as poor design, poor welding, poor maintenance, and heavy traffic loads, this study focuses on the collapse cause assessment incorporating the effects of braket and H-beam members right below the expansion joint of the suspended truss. A local FEM analysis using fine shell elements is carrided out for the more precise estimation of stress range of the vertical pin-connected hanger whose fatigue fracture triggered the collapse of the bridge. Both the conventional S-N approach and the Ang-Munse's fatigue reliability method are used for the evaluation of the fatigue life and fatigue failure probability for the assessment based on all the available results of various field and labolatory tests. From these observations, It may be affirmatively stated that the effects of bracket and H-beam members accelerated the fatigue failure, and thus should be regarded as one of major causes that triggered the bridge collapse

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Effect of PT/CT contact on the circumferential temperature distribution over a fully voided nuclear channel of IPHWR

  • Sharma, Mukesh;Kumar, Ravi;Majumdar, Prasanna;Mukhopadhyay, Deb
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1314-1321
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    • 2019
  • In case of multiple failure scenario, such as LOCA with ECCS failure, the decay heat continues to raise the reactor core temperature, eventually leading to the core voiding. In such scenario the convective heat transfer becomes poor and the majority of the heat transfer from fuel bundle takes place by radiation mode. During this abnormal working condition, if the channel pressure is less than 1 MPa, the PT sags and come in contact with the CT. This results in high rate of heat transfer from contact location to moderator. The present paper aims to capture the temperature profile over a simulated nuclear channel during such scenario at a steady state temperature of $600^{\circ}C$ (Centre pin) at two different configurations of PT i.e. PT concentric with CT and PT contact with CT. The results showed that the bottom nodes of all the components (Fuel bundle, PT and CT) of the simulated channel was greatly influenced by the PT/CT contact. Moreover, higher temperature were observed at top nodes of the PT and outer pins of the fuel bundle. However, no significant variation in temperatures were obtained in fuel bundle and CT in concentric condition.

Design Development Test of Crashworthiness Device for Landing Gear (착륙장치 내추락 장치 설계개발시험)

  • Shin, Jeong-Woo;Kim, Tae-Uk;Hwang, In-Hee;Jo, Jeong-Jun;Lee, Jeong-Sun;Park, Chong-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.111-116
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    • 2010
  • To improve occupants' safety in an emergency, crashworthy design is necessary to rotorcraft design and development. Especially, landing gear has the important role for crashworthy design because landing gear absorbs relatively large energy for the crash landing. In addition, military specifications require failure of landing gear shall not increase danger to any occupants by penetration of the airframe. To meet the specification requirements, crashworthiness device like failure mechanism should be prepared so that landing gear is collapsed safely and doesn't penetrate the airframe. In this study, design and design development test of the failure mechanism which is necessary for the rotorcraft landing gear was performed. First, collapse scenario was determined for the landing gear not to penetrate the airframe. Then, the failure pin which is the most important part of the failure mechanism was designed with 2 strength range in order to meet design criteria. Finally, design of the failure mechanism was verified successfully by design development test.

An Experimental Study on the Frictional Behavior of Silver Coating Films at Sliding Surfaces (은 박막의 미끄럼 마찰거동에 대한 실험적 고찰)

  • 양승호;공호성;윤의성;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.7-13
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    • 1999
  • An experimental study was performed to discover the effect of silver coating on the frictional behavior of SM45C steel at sliding surfaces. Pure silver was coated the SM45C disk surfaces by a thermal evaporation method. Experiments using a pin-on-disk test-rig was performed under dry air and various humidity conditions. Friction coefficients increased to a high and unstable value after failure of coating, and friction coefficients increased with increasing the thickness of silver coated layer. But optimum coating thickness was not observed.

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Behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin composites (상대재의 거칠기에 따른 GF/PUR 복합재료의 연삭마모거동)

  • Kim, Hyung-Jin;Koh, Sung-Wi;Kim, Jae-Dong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.47 no.3
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    • pp.267-272
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    • 2011
  • The behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The friction coefficient, cumulative wear volume and surface roughness of these materials against SiC abrasive paper were determined experimentally. The major failure mechanisms were lapping layers, ploughing, delamination, deformation of resin and cracking by scanning electric microscopy (SEM) photograph of the tested surface. As increasing the counterpart roughness the GF/PUR composites indicated higher friction coefficient. The surface roughness of the GF/PUR composites was increased as the sliding velocity was higher and the counterpart roughness was rougher in wear test.