• Title/Summary/Keyword: Failure Modes and Effects Analysis

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Application of Reliability Centered Maintenance Strategy to Safety Injection System for APR1400

  • Rezk, Osama;Jung, JaeCheon;Lee, YongKwan
    • Journal of the Korean Society of Systems Engineering
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    • v.12 no.1
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    • pp.41-58
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    • 2016
  • Reliability Centered Maintenance (RCM) introduces a systematic method and decision logic tree for utilizing previous operating experience focused on reliability and optimization of maintenance activities. In this paper RCM methodology is applied on safety injection system for APR-1400. Functional Failure Mode Effects and Criticality Analysis (FME&CA) are applied to evaluate the failure modes and the effect on the component, system and plant. Logic Tree Analysis (LTA) is used to determine the optimum maintenance tasks. The results show that increasing the condition based maintenance will reduce component failure and improve reliability and availability of the system. Also the extension of the surveillance test interval of Safety Injection Pumps (SIPs) would lead to an improved pump's availability, eliminate the unnecessary maintenance tasks and this will optimize maintenance activities.

A Case Study of SIL Analysis for Single Station Controller in Nuclear Power Plant Based on IEC 61508 (IEC 61508에 기반한 원자력 발전소용 안전 등급 제어기의 SIL 분석에 대한 사례연구)

  • Kim, Gun Myung
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.231-237
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    • 2016
  • Purpose: It is not easy to suggest a quantitative data related to safety analysis. The objective of this paper is to propose a method of Safety Integrity Level (SIL) analysis and to suggest a SIL analysis result for single station controller in nuclear power plant based on IEC 61508. Methods: The Failure Modes and Effects Diagnostic Analysis (FMEDA) and average probability of failure on demand (PFD) are used for SIL assessment. Results: A SIL of single station controller is evaluated 4 by a reliability analysis results and PFD. Conclusion: A SIL analysis method and result for single station controller based on IEC 61508 are proposed in this paper. It can applicable for a manufacturer data in safety-related system.

Practical Criteria for Process FMEA (현실적 공정 FMEA 평가기준 개발)

  • Kim, T.H.;Jang, Joong-Soon;Lee, E.Y.
    • Journal of Applied Reliability
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    • v.10 no.2
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    • pp.123-135
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    • 2010
  • Failure mode and effects analysis (FMEA) is a widely used technique to assess or to improve reliability of products or processes at early stage of development. Traditionally, the prioritization of failures for corrective actions is performed by evaluating risk priority numbers (RPN). In practice, due to insufficient evaluation criteria specific to related products and processes, RPN is not always evaluated properly. This paper reestablishes an effective methodology for prioritization of failure modes in FMEA procedure. Revised evaluation criteria of RPN are devised and a refined FMEA sheet is introduced. To verify the proposed methodology, it is applied to inspection processes of PCB products.

Study on anchorage effect on fractured rock

  • Wang, Jing;Li, Shu-Cai;Li, Li-Ping;Zhu, Weishen;Zhang, Qian-Qing;Song, Shu-Guang
    • Steel and Composite Structures
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    • v.17 no.6
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    • pp.791-801
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    • 2014
  • The effects of anchor on fractured specimens in splitting test are simulated by DDARF method, the results of which are compared with laboratory test results. They agree well with each other. The paper contents also use the laboratory model test. The main research objects are three kinds of specimens, namely intact specimens, jointed specimens and anchored-jointed specimens. The results showed that with the joint angle increased, the weakening effects of jointed rock mass are more obvious. At these points, the rock bolts' strengthening effects on the specimens have become more significant. There is a significant impact on the failure modes of rock mass by the joint and the anchorage.

Dynamic Characteristic and Fault Analysis of the CANDU Nuclear Fuel Channel (CANDU 핵연료 채널에 대한 동특성 및 결함증상 해석)

  • 박진호;이정한;김봉수;박기용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.345-349
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    • 2003
  • The dynamic behavior of CANDU nuclear fuel channel was analyzed by the use of 3-dimensional finite element method, under the various fault conditions such as a fault in the end fitting support and the removal/migration of the garter spring in the fuel channel, in order to predict the dynamic behavior for a degraded symptoms of CANDU nuclear fuel channel. Moreover, the frequency response analysis for possible fault conditions was also peformed considering the effects of the pressure tube vibration and flow-induced vibration by the coolant flow. From the analysis of the frequency responses, defects in the garter spring have influenced the changes of 2nd and 3rd modes and all the important modes are varied for the failure in the journal bearing in the end fitting body.

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Deformation and Fracture Behavior of Wall Thinned Carbon Steel Pipes (감육된 탄소강배관의 변형과 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.17-23
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    • 2006
  • Monotonic four-point bending tests were conducted on straight pipe specimens, 102 mm in diameter with local wall thinning, in order to investigate the effects of the depth, shape, and location of wall thinning on the deformation and failure behavior of pipes. The local wall thinning simulated natural erosion/corrosion metal loss. The deformation and fracture behavior of the straight pipes with local wall thinning was compared with that of non wall-thinning pipes. The failure modes were classifiedas local buckling, ovalization, or crack initiation, depending on the depth, shape, and location of the local wall thinning. Three-dimensional elasto-plastic analyses were carried out using the finite element method. The deformation and failure behavior, simulated by finite element analyses, coincided with the experimental results.

Improved Distribution of Lateral Seismic Forces for Evaluation of Inelastic Seismic Response of RC Irregular Building Structures (비정형 RC 건축구조물의 비선형 지진응답 평가를 위한 개선된 횡하중 분배 방법)

  • 최원호
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 2000.10a
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    • pp.322-329
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    • 2000
  • Current seismic design codes for building structures are based on the methods which can provide enough capacity to satisfy objected performance level and exactly evaluate the seismic performance of buildings. Pushover analysis of fast becoming an accepted method for the seismic evaluation of building structures. The popularity of this approximate, nonlinear static analysis method is due to its conceptual simplicity and ability to graphically describe a capacity and demand of structure. However, some of the shortcomings of the pushover analysis, especially for longer period and irregular buildings, is the inability of method to identify failure mechanisms due to effects of higher modes. In this paper proposed lateral load pattern which includes the contribution of higher modes of vibration for irregular building structure and compared to seismic response obtained by time history.

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Systems Engineering approach to Reliability Centered Maintenance of Containment Spray Pump (시스템즈 엔지니어링 기법을 이용한 격납용기 살수펌프의 신뢰기반 정비기법 도입 연구)

  • Ohaga, Eric Owino;Lee, Yong-Kwan;Jung, Jae Cheon
    • Journal of the Korean Society of Systems Engineering
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    • v.9 no.1
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    • pp.65-84
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    • 2013
  • This paper introduces a systems engineering approach to reliability centered maintenance to address some of the weaknesses. Reliability centered maintenance is a systematic, disciplined process that produces an efficient equipment management strategy to reduce the probability of failure [1]. The study identifies the need for RCM, requirements analysis, design for RCM implementation. Value modeling is used to evaluate the value measures of RCM. The system boundary for the study has been selected as containment spray pump and its motor drive. Failure Mode and Criticality Effects analysis is applied to evaluate the failure modes while the logic tree diagram used to determine the optimum maintenance strategy. It is concluded that condition based maintenance tasks should be enhanced to reduce component degradation and thus improve reliability and availability of the component. It is recommended to apply time directed tasks to age related failures and failure finding tasks to hidden failures.

Case Study of Electronic Fuel Injection Powertrain System FMEA Using Model-Based Fault Injection technique (모델 기반 결함 주입 기법을 이용한 Electronic Fuel Injection 전장 시스템 FMEA 사례연구)

  • Ye-ju Kim;Ye-won Na;Dong-min Lee;Ju-Young Kim;Jong-whoa Na
    • Journal of Advanced Navigation Technology
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    • v.27 no.4
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    • pp.436-446
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    • 2023
  • In the field of safety-critical systems, analyzing the effects of various failure factors (failure modes) is essential through Failure Mode and Effects Analysis (FMEA). However, with the increasing importance of software in systems, applying FMEA analysis to the design phase has become challenging. This paper proposes the use of Automatic FMEA, which can automatically perform FMEA using model-based design techniques, and presents a case study of FMEA for automotive engines. A comparison is made between the model-based Automatic FMEA analysis tool and existing FMEA tools. The study aims to demonstrate the performance of the Automatic FMEA analysis tool and propose future research plans.

Numerical investigation on behaviour of cylindrical steel tanks during mining tremors and moderate earthquakes

  • Burkacki, Daniel;Wojcik, Michal;Jankowski, Robert
    • Earthquakes and Structures
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    • v.18 no.1
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    • pp.97-111
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    • 2020
  • Cylindrical steel tanks are important components of industrial facilities. Their safety becomes a crucial issue since any failure may cause catastrophic consequences. The aim of the paper is to show the results of comprehensive FEM numerical investigation focused on the response of cylindrical steel tanks under mining tremors and moderate earthquakes. The effects of different levels of liquid filling, the influence of non-uniform seismic excitation as well as the aspects of diagnosis of structural damage have been investigated. The results of the modal analysis indicate that the level of liquid filling is really essential in the structural analysis leading to considerable changes in the shapes of vibration modes with a substantial reduction in the natural frequencies when the level of liquid increases. The results of seismic and paraseismic analysis indicate that the filling the tank with liquid leads to the substantial increase in the structural response underground motions. It has also been observed that the peak structural response values under mining tremors and moderate earthquakes can be comparable to each other. Moreover, the consideration of spatial effects related to seismic wave propagation leads to a considerable decrease in the structural response under non-uniform seismic excitation. Finally, the analysis of damage diagnosis in steel tanks shows that different types of damage may induce changes in the free vibration modes and values of natural frequencies.