• Title/Summary/Keyword: Fabrication Drawing

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The Fabrication of a Photonic Crystal Fiber and Measurement of its Properties

  • Kim, Jin-Chae;Kim, Ho-Kyung;Paek, Un-Chul;Lee, Byeong-Ha;Eom, Joo-Beom
    • Journal of the Optical Society of Korea
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    • v.7 no.2
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    • pp.79-83
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    • 2003
  • In this paper, we describe the fabrication process of a photonic crystal fiber and present the measured optical properties of the photonic crystal fiber. The fabrication of the photonic crystal fiber involves stacking, jacketing, collapsing, and drawing using a conventional drawing tower The photonic crystal fiber drawing needs higher tension to maintain the uniform air hole structure. Thus, the temperature of the photonic crystal fiber drawing is lowered by a few hundred degrees Celsius than for the case of conventional optical fiber drawing. The optical properties of the fabricated photonic crystal fiber such as mode profile, optical loss, transmission spectrum, bending loss, and polarization dependent loss are measured.

A Study on the Productivity Analysis of 3D BIM-based Fabrication Documents Extraction (3D BIM 기반 철골 제작도면 산출 생산성 분석)

  • Ham, Nam-Hyuk;Yang, Jung-Hye;Yuh, Ok Kyung
    • Journal of KIBIM
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    • v.9 no.3
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    • pp.30-40
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    • 2019
  • Extraction of fabrication documents is very important because it provides information related to tasks of fabrication and construction. Therefore, in the case of a prefabricated member such as a steel structure, it is necessary to improve the productivity of fabrication documents through 3D BIM. However, research and evidence data on direct comparison analysis of 3D BIM-based documents extraction versus 2D CAD-based documents extraction are hard to find. Thus, this study focuses on productivity analysis of 3D BIM based fabrication documents extraction. In this study, the productivity data of fabrication documents extraction for module construction of EPC project was analyzed. For the productivity analysis, a case study on the fabrication documents of Module A (1,965 sheets) and Module B (1,216 sheets) was conducted. Fabrication documents for each module include general arrangement drawing, assembly drawing, single part drawing and single plate drawing. Comparison of 2D CAD based fabrication documents extraction and 3D BIM based fabrication documents extraction, the productivity for the entire work was improved from 17 hours to 16 hours for Module A and 12 hours to 7 hours for Module B. Especially, the productivity of the assembly drawings, which occupies a large part of the fabrication documents, was improved by about 48.75% from the total time required from 281 hours to 144 hours.

Fabrication of Ultra-fine Rhodium Wire Using Multi-pass Wire Drawing Process (다단 신선공정을 이용한 초극세 로듐 와이어 제조)

  • Lee, S.K.;Lee, S.Y.;Lee, I.K.;Hwang, S.K.
    • Transactions of Materials Processing
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    • v.28 no.5
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    • pp.275-280
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    • 2019
  • The aim of this study is to fabricate an ultra-fine pure rhodium wire using multi-pass wire drawing process. To manufacture $30{\mu}m$ ultra-fine rhodium wire from the initial $50{\mu}m$ wire, a multi-pass wire drawing process was designed based on the uniform reduction ratio theory. The elastic-plastic finite element analysis was then conducted to validate the efficacy of the designed process. The drawing load, drawing stress, and the distribution of the effective strain were evaluated using the finite element analysis. Finally, the wire drawing experiment was performed to validate the designed wire drawing process. From the results of the experiment, the diameter of the final drawn wire was found to be $29.85{\mu}m$.

Pipe Support Modeling & Fabrication Drawing Generation on GSCAD (Pipe Support Modeling 및 제작도 작성 GSCAD 적용 사례)

  • Min, Byung-Cheon;Park, Jung-Hyun;Kang, Young-Min;Kim, Eun-Sub
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.40-46
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    • 2009
  • The GSCAD (Global Shipbuilding CAD) System used in Samsung Heavy Industries is based on the Relation and Rule. The design area where excellence of these Relation & Rule can be used fully is pipe support modeling. That's because, many rules are required to place a pipe support and it's supported by hull structural object. Samsung Heavy Industries has been customizing the Relation and Rule supported by SmarMarine3d(R) to model pipe support easily and satisfies standard. Also, the pipe support fabrication drawing program was developed to generate a drawing for the pipe support customized. This paper reviews the characteristics of pipe support modeling on GSCAD and the Rules customized also, fabrication drawing program will be introduced.

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Prediction of Radial Direction Strain in Drawn Wire (인발 선재의 반경 방향 변형률 분포 예측)

  • Lee, Sang-Kon;Hwang, Sun-Kwang;Cho, Yong-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.100-105
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    • 2019
  • In wire drawing, aterial deformation is concentrated on the surface of the drawn wire because of surface contact with the drawing die. Therefore, strain varies from the center to the surface of the drawn wire. In this study, based on the upper bound method, an effective strain prediction method from the center to the surface of a drawn wire was proposed. Using the proposed method, the effective strain of the drawn wire was calculated verify the proposed prediction method, the predicted effective strain was compared with the result of finite element analysis.

Fabrication of Drawing Wire for Cold Rolling Mill using Tungsten Carbide Multi-Stage Dies (초경 다단 다이를 적용한 냉간 압조용 인발 선재 제조)

  • Park, D.H.;Hyun, K.H.;Lee, M.J.
    • Transactions of Materials Processing
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    • v.29 no.2
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    • pp.97-102
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    • 2020
  • Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through multi-stage drawing dies. The aim of this study is to fabricate a drawing wire using 2 stage drawing process. The finite element analysis of wire drawing was conducted to validate the efficiency of the designed process and the experiment was performed to validate the designed wire drawing process using 2 stage tungsten carbide die. Dry lubricant with powder was applied for producing a wire of desired diameter. Finally, a drawing wire using 2 stage die for cold rolling mill was developed.

Investigation into the development of deep drawing tools with small size for electronic parts utilizing the CAE and RP/RT technology (CAE 와 쾌속조형/쾌속툴링을 이용한 전자제품용 소형 금형의 개발에 관한 연구)

  • Ahn D.G.;Lee S.H.;Kim M.S.;Han G.Y.;Kim J.S.;Moon H.S.;Yoon Y.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.334-337
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    • 2005
  • The objective of this research works is to propose a rapid development methodology of small size deep drawing tools for electronic parts utilizing the technology combination of CAE and RP/RT. The technology is applied to the development of deep drawing tools with a drain shape. The final surface of tools is obtained from the evaluation of the formability using the CAE. In order to manufacture the physical prototype of tools fer try-out terming, several fabrication experiments are carried out for three types of rapid tool manufacturing technology. Through the fabrication experiments, the acceptable rapid manufacturing technologies of deep drawing tools with a small size have been proposed.

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Effect of drawing process parameters on a sausaging in Bi(Pb)-2223 superconductor (Bi(Pb)-2223 초전도 선재에서 소세징에 대한 인발 공정 변수의 영향)

  • 박동인;김병민;오상수;하홍수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.311-314
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    • 2003
  • Superconduction materials possess electrical/electronic and magnetic properties. Because superconduction materials is a ceramic powder, that can not be produced singlehandedly. So Ag sheathed Bi-2223 wire was produced by drawing process using powder-in-tube(PIT) method This superconductor has many difficulties to produce. The main difficulty is that the mechanical properties of the ceramic powder are very different from those of the Ag sheath. Actually, the fabrication of Ag sheathed Bi-2223 superconductor by PIT tends to lead to non-uniformity in the core thickness during drawing process. That is so called “Sausaging”. This study analyzed a sausaging using the finite-element method. Also, Effects of drawing process parameters on a sausaging has been carried out using finite element method. Finally, A way to prevent a sausaging has been discussed.

Wire Drawing Process Design for Fine Rhodium Wire (로듐 미세 와이어 인발공정 설계)

  • Lee, I.K.;Lee, S.Y.;Kim, D.H.;Lee, J.W.;Lee, S.K.
    • Transactions of Materials Processing
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    • v.27 no.4
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    • pp.244-249
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    • 2018
  • Rhodium is a representative platinum group material. Rhodium is used in several industrial fields including jewelry, chemical reaction catalyst, electric component etc. In recently, ultra-fine rhodium wire has been applied to the pins of probe card used to test a semiconductor. In this study, in order to produce a fine rhodium wire with the diameter of $50{\mu}m$, a fine rhodium wire drawing process was designed. After design of the fine wire drawing process by using a uniform reduction ratio theory, finite element analysis was performed. Finally, fine wire drawing experiment was performed to verify the effectiveness of the designed process.

The Influence of Drawing Parameters on Sausaging and Critical Current of Bi-2223/Ag HTS Wires. (Bi-2223/Ag 고온 초전도 선재의 임계전류 및 소세징에 미치는 인발 조건의 영향)

  • 하홍수;오상수;하동우;김상철;권영길;류강식
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.488-491
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    • 2000
  • Bi-2223/Ag superconducting wires have been mainly prepared by a powder-in-tube method. The drawing and the rolling are main processes to increase the core density and wire length. In the fabrication of long wire, especially, the drawing should be precisely controlled to assure the filament homogeneity. In this paper, the influences of drawing die angle, bearing length and reduction ratio on the sausaging and the critical current density of the wire are investigated. Single cored and multi-filamentary wires are fabricated by PIT method with different conditions. The core densities and sausaging in the wires are investigated and are discussed regarding their relationship to the I$_{c}$. It was made clear that the geometry of drawing die is sensitively dependent on the sausaging. The improvement of I$_{c}$ was achieved by reducing the die angle and high core density.ity.

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