• Title/Summary/Keyword: FEM Model

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Experimental modal analysis of transverse-cracked rails-influence of the cracks on the real track behavior

  • Domingo, Laura Montalban;Giner, Beatriz Baydal;Martin, Clara Zamorano;Herraiz, Julia I. Real
    • Structural Engineering and Mechanics
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    • v.52 no.5
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    • pp.1019-1032
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    • 2014
  • Rails are key elements in railway superstructure since these elements receive directly the train load transmitted by the wheels. Simultaneously, rails must provide effective stress transference to the rest of the track elements. This track element often deteriorates as a consequence of the vehicle passing or manufacturing imperfections that cause in rail several defects. Among these rail defects, transverse cracks highlights and are considered a severe pathology because they can suddenly trigger the rail failure. This study is focused on UIC-60 rails with transverse cracks. A 3-D FEM model is developed in ANSYS for the flawless rail in which conditions simulating the crack presence are implemented. To account for the inertia loss of the rail as a consequence of the cracking, a reduction of the bending stiffness of the rail is considered. The numerical models have been calibrated using the first four bending vibration modes in terms of frequencies. These vibration frequencies have been obtained using the Experimental Modal Analysis technique, studying the changes in the modal parameters of the rails induced by the crack and comparing the results obtained by the model with experimental results. Finally, the calibrated and validated models for the single rail have been implemented in a complete railway ballasted track FEM model in order to study the static influence of the cracks on the rail deflection caused by a load passing.

Structural Analysis of S-cam Brake Shoe for Commercial Vehicle by FEM (FEM을 이용한 상용차용 S-cam 브레이크슈의 구조해석)

  • Suh, Chang-Min;Jee, Hyun-Chul
    • Journal of Ocean Engineering and Technology
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    • v.23 no.4
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    • pp.69-77
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    • 2009
  • Structural analysis of a brake shoe for commercial vehicle was performed using finite element method. Since the strength of a brake shoe is affected by the magnitude and distribution shape of the contact pressure with the drum, the contact pressure between the shoe friction material and drum was calculated using a 2-Dimensional non-linear contact analysis in a state. And the brake was actuated by input air pressure and the drum of it was calculated both stationary and dynamic based on forced torque applied to the drum during the static state analysis. The results of the above analysis were then used as the load boundary conditions for a 3-Dimensional shoe model analysis to determine the maximum strain on the shoes. In the analysis model, the values of tensile test were used for the material properties of the brake shoes and drum, while the values of compression test were used for the friction material. We assumed it as linear variation, even though the properties of friction material were actually non-linear. The experiments were carried out under the same analysis conditions used for fatigue test and under the same brake system which equipped with a brake drum based on the actual axle state in a vehicle. The strains were measured at the same locations where the analysis was performed on the shoes. The obtained results of the experiment matched well with those from the analysis. Consequently, the model used in this study was able to determine the stress at the maximum air pressure at the braking system, thereby a modified shoe model in facilitating was satisfied with the required endurance strength in the vehicle.

A Study on Shape Optimization of Impregnated Bit (Impregnated Bit의 형상 최적화에 관한 연구)

  • Youm, Kwang-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.60-66
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    • 2021
  • The core is extracted through drilling and used to evaluate the feasibility of developing mineral resources. To extract the core, a bit is installed in the forefront of the drilling device for drilling. Here, the drill bit receives stress due to direct friction against the ground. In addition, a bit appropriate for the given ground condition should be used due to the possibility of damaging a bit as a result of friction. This paper used a current bit model based on an impregnated bit and analyzed a new bit model that uses a stiffener of similar/disparate materials. The hardness and deflective strength were then evaluated by modeling the shape of impregnated bit through a calculation based on a theoretical formula. Through FEM analysis of the existing model and the new model, the stress and strain calculation results were optimized to minimize the stress and strain with a stress of 1.92 × 107 Pa and a strain of 9.6× 10-5 m/m.

Modelling headed stud shear connectors of steel-concrete pushout tests with PCHCS and concrete topping

  • Lucas Mognon Santiago Prates;Felipe Piana Vendramell Ferreira;Alexandre Rossi;Carlos Humberto Martins
    • Steel and Composite Structures
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    • v.46 no.4
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    • pp.451-469
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    • 2023
  • The use of precast hollow-core slabs (PCHCS) in civil construction has been increasing due to the speed of execution and reduction in the weight of flooring systems. However, in the literature there are no studies that present a finite element model (FEM) to predict the load-slip relationship behavior of pushout tests, considering headed stud shear connector and PCHCS placed at the upper flange of the downstand steel profile. Thus, the present paper aims to develop a FEM, which is based on tests to fill this gap. For this task, geometrical non-linear analyses are carried out in the ABAQUS software. The FEM is calibrated by sensitivity analyses, considering different types of analysis, the friction coefficient at the steel-concrete interface, as well as the constitutive model of the headed stud shear connector. Subsequently, a parametric study is performed to assess the influence of the number of connector lines, type of filling and height of the PCHCS. The results are compared with analytical models that predict the headed stud resistance. In total, 158 finite element models are processed. It was concluded that the dynamic implicit analysis (quasi-static) showed better convergence of the equilibrium trajectory when compared to the static analysis, such as arc-length method. The friction coefficient value of 0.5 was indicated to predict the load-slip relationship behavior of all models investigated. The headed stud shear connector rupture was verified for the constitutive model capable of representing the fracture in the stress-strain relationship. Regarding the number of connector lines, there was an average increase of 108% in the resistance of the structure for models with two lines of connectors compared to the use of only one. The type of filling of the hollow core slab that presented the best results was the partial filling. Finally, the greater the height of the PCHCS, the greater the resistance of the headed stud.

Inverse Estimation and Verification of Parameters for Improving Reliability of Impact Analysis of CFRP Composite Based on Artificial Neural Networks (인공신경망 기반 CFRP 복합재료 충돌 해석의 신뢰성 향상을 위한 파라미터 역추정 및 검증)

  • Ji-Ye Bak;Jeong Kim
    • Composites Research
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    • v.36 no.1
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    • pp.59-67
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    • 2023
  • Damage caused by impact on a vehicle composed of CFRP(carbon fiber reinforced plastic) composite to reduce weight in the aerospace industries is related to the safety of passengers. Therefore, it is important to understand the damage behavior of materials that is invisible in impact situations, and research through the FEM(finite element model) is needed to simulate this. In this study, FEM suitable for predicting damage behavior was constructed for impact analysis of unidirectional laminated composite. The calibration parameters of the MAT_54 Enhanced Composite Damage material model in LS-DYNA were acquired by inverse estimation through ANN(artificial neural network) model. The reliability was verified by comparing the result of experiment with the results of the ANN model for the obtained parameter. It was confirmed that accuracy of FEM can be improved through optimization of calibration parameters.

A Study on the Effectiveness of Finite Element Method in Orthogonal Cutting (2차원 절삭에서 FEM 해석의 유효성에 관한 연구)

  • Youn, Jae-Woong;Kim, Hong-Seok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.42-49
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    • 2010
  • In general, the direct experimental approach to study machining processes is expensive and time consuming, especially when a wide range of parameters are included: tool, geometry, materials, cutting conditions, etc. The aim of this study is to verify the effectiveness of finite element method for orthogonal cutting process by comparing the simulated cutting forces with measured results. Two commercialized finite element codes $AdvantEdge^{TM}$ and Deform-$2D^{TM}$ have been used to simulate the cutting forces in orthogonal cutting process. In this paper, estimated cutting and feed force components are compared with experimental results for different two materials. As a result, it has been found that FEM simulation is effective for understanding and predicting the orthogonal cutting process although some improvements on friction model and remeshing process are needed.

Analysis of the Rotational Magnetic Field using the FEM and the 2-Dimensional Permeability Tensor (유한 요소법과 이차원 텐서를 이용한 회전자계의 특성 해석)

  • Lee, Chang-Hwan;Kim, Hong-Kyu;Jung, Hyun-Kyo;Hong, Sun-Ki
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.169-171
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    • 1996
  • Recently, the finite element analysis(FEM) using two dimensional magnetic permeability tensor was introduced to calculate the magnetic field considering the rotational hysteresis. We obtain the tensor matrix from the measured data using two-dimensional magnetic measuring apparatus. We calculate the induced magnetic flux density and the rotational hysteresis loss under the model with the same condition with the measuring apparatus. Therefore we show that FEM with tensor can be used to calculate the magnetic flux density and the rotational hysteresis loss in the arbitrary rotational magnetic field.

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An Algorithm of Automatic 2D Quadrilateral Mesh Generation with the Line Constraints (라인(line) 제약조건을 가지는 2차원 사각 메쉬의 자동 생성 알고리즘)

  • 김인일;이규열;조두연;김태완
    • Korean Journal of Computational Design and Engineering
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    • v.8 no.1
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    • pp.10-18
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    • 2003
  • FEM (Finite Element Method) is a fundamental numerical analysis technique in wide spread use in engineering application. As the solving time occupies small portion of entire FEM analysis time because of development of hardware, the relative lime to the whole analysis time to make mesh mod-els is growing. In particular, in the case of stiffeners such as features attached to plate in ship structure, the line constraints are imposed on mesh model together with other constraints such as holes. To auto-matically generate two dimensional quadrilateral mesh with the line constraints, an algorithm is pro-posed based on the constrained Delaunay triangulation and Q-Morph algorithm in which the line constraints are not considered. The performance of the proposed algorithm is evaluated. And some numerical results of our proposed algorithm ate presented.

Modal teat/analysis result correlation of folding fin (접는 날개에 대한 모드시험/해석결과 보정)

  • 양해석
    • Journal of KSNVE
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    • v.6 no.3
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    • pp.305-315
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    • 1996
  • Present paper aims at the correlation of modal characteristics of folding fin between test and analysis using an optimization theory. Folding fin is composed of a movable fin, a base fin, and many functional components related to the folding mechanism. Joint parts of folding fin in FEM are initially modeled as rigid elements resulting some difference between test and analysis in modal characteristics. Therefore, some equivalent springs representing joint parts are introduced to improve the FEM model. The springs were set as design variables, while the frequency difference between test and analysis was set as the object function. Bayesian procedure was ujsed for the minimization.

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A Study on Stress Analysis of Spur Gear Using FEM (FEM을 이용한 스퍼기어 응력 해석에 관한 연구)

  • Lee, Kyung-Won;Ban, Jae-Sam;Kim, Gyu-Ha;Cho, Kyu-Zong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.171-176
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    • 2002
  • This paper is the study on stress analysis of spur gear using a finite element method. Gear drives constitute very important mechanisms in transmitting mechanical power processes compromising several cost effective and engineering advantages. The load transmission occurred by the contacting surfaces arises variable elastic deformations which are being evaluated through finite element analysis. The automatic gear design program is developed to model gear shape precisely. This gear design system developed was used by pre-processor of FEM packages. The distribution of stresses at contacting surfaces was examined when a pair of gear contact.