• Transactions of the Korean Society of Machine Tool Engineers
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• v.16 no.4
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• pp.29-35
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• 2007

The main objective of this paper is to propose the optimal design method of forging process using genetic algorithm. Design optimization of forging process was doing about one stage and multi stage. The objective function is considered the filling of die. The chosen design variables are die geometry in multi stage and initial billet shape in one stage. We performed FE analysis to simulated forging process. The optimized preform and initial billet shape was obtained by genetic algorithm and FE analysis. To show the efficiency of GA method in forging problem are solved and compared with published results.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.1583-1588
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• 2000

The dynamic characteristics of a HDD suspension system are investigated by finite element analysis and experimental modal analysis. A finite element model of the suspension Type850 was developed for unloaded case. The calculated vibration modes were compared with measurements and agree well in shape and frequency except some local modes. Local thickness and Young's modulus of the finite element model are updated by modal tuning method to develop the precise FE model. A sensitivity matrix of the natural frequencies for some design variables was calculated using finite difference method. Most natural frequencies calculated by the tuned FE model coincide with the measurements and the errors between them are less than 2%.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.4
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• pp.56-61
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• 2008

Cropping metal materials is widely used for feeding processes of various forming method, such as forging, extrusion, drawing, and upsetting. However, cropping has many weak points, which are material loss in part of cutting, chip creation, and much use of lubrication oil, etc. In this study, instead of cropping, a novel process is proposed to cut metal materials, especially stainless steel bar which is known very difficult to crop. Results of FE-analysis will be shown to verify the proposed method comparing with those of the conventional cropping process. Also, fitting products were successfully forged using the fabricated billet by the proposed process.

• Proceedings of the Korean Geotechical Society Conference
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• 2009.03a
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• pp.561-570
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• 2009

A FE analysis of a noise & vibration-free screw PHC pile constructed into an in-situ site were performed. During constructing a screw PHC pile, the component stresses, maximum stresses of pile connecting parts and relative displacements of pile were analyzed.

• Journal of the Korean Institute of Intelligent Systems
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• v.15 no.3
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• pp.343-348
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• 2005

This paper describes an automatic finite element (FE) mesh generation for three-dimensional structures consisting of free-form surfaces. This mesh generation process consists of three subprocesses: (a) definition of geometric model, i.e. analysis model, (b) generation of nodes, and (c) generation of elements. One of commercial solid modelers is employed for three-dimensional solid structures. Node is generated if its distance from existing node points is similar to the node spacing function at the point. The node spacing function is well controlled by the fuzzy knowledge processing. The Delaunay method is introduced as a basic tool for element generation. Automatic generation of FE meshes for three-dimensional solid structures holds great benefits for analyses. Practical performances of the present system are demonstrated through several mesh generations for three-dimensional complex geometry.

• Transactions of Materials Processing
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• v.19 no.2
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• pp.132-137
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• 2010

In the multi-pass shape drawing process, the appropriate process design is very important to produce sound products. The reduction ratio, die angle, and the intermediate die shape are very important process variable of the multi-pass shape drawing. The aim of this study is the determination of the reduction ratio, die angle, and the intermediate die shape of the 2 pass shape drawing process for producing steering spline shaft. In this study, FE analysis, Taguchi method, and ANN(artificial neural network) were applied to determine the appropriate reduction ratio, die angle, and intermediate die shape. After the determination of the process variables, FE analysis and drawing experiment were performed to evaluate the effectiveness of the determined process variables. The dimensional accuracy of the final drawn spline shaft was evaluated by using 3D surface profiler and 3D laser digitizing system.

• Transactions of Materials Processing
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• v.29 no.6
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• pp.316-322
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• 2020

The flow stress curve is usually determined via uniaxial tensile or simple compression test. However, the flow stress curve up to high strain cannot be obtained using these two tests. This study presents a simple method for obtaining the flow stress curve up to high strain via FE analysis, a simple compression test, and an indentation test. In order to draw the flow stress curve up to high strain, the indentation test was carried out with the pre-stained specimen using the simple compression test. The flow stress curve of Al6110 was evaluated up to high strain using the proposed method, and the result was compared with the flow stress curve of the uniaxial tensile test of the initial material.

• International Journal of Precision Engineering and Manufacturing
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• v.6 no.4
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• pp.31-36
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• 2005

This paper describes a research work on the die design for the deep drawing & ironing(D. D. I) of high pressure gas cylinder. D. D. I die set is large-sized die used in horizontal press, which is usually composed of a drawing, and an ironing die. Design method of D. D. I die set is very different from that of conventional cold forging die set. Outer diameter of the die set is fixed because of press specification and that of the insert should be as small as possible for saving material cost. In this study, D. D. I die set has been designed to consider those characteristics, and the feasibility of the designed die has been verified by FE-analysis. In addition, the automated system of die design has been developed in AutoCAD R14 by formulating the applied methods to the regular rules.

• Journal of Electrochemical Science and Technology
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• v.12 no.1
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• pp.137-145
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• 2021

Among the non-precious metal catalysts, iron-nitrogen doped carbon (Fe-N/C) catalysts have been recognized as the most promising candidates for an alternative to Pt-based catalysts for the oxygen reduction reaction (ORR) under alkaline and acidic conditions. In this study, the nano replication method using mesoporous silica, which features tunable primary particle sizes and shape, is employed to prepare the mesoporous Fe-N/C catalysts with different shapes. Platelet SBA-15, irregular KIT-6, and spherical silica particle (SSP) were selected as a template to generate three different kinds of shapes of the mesoporous Fe-N/C catalyst. Physicochemical properties of mesoporous Fe-N/C catalysts are characterized by using small-angle X-ray diffraction, nitrogen adsorption-desorption isotherms, and scanning electron microscopy images. According to the electrochemical evaluation, there is no morphological preference of mesoporous Fe-N/C catalysts toward the ORR activity with half-cell configuration under alkaline electrolyte. By implementing X-ray photoelectron spectroscopy analysis of Fe and N atoms in the mesoporous Fe-N/C catalysts, it is possible to verify that the activity towards ORR highly depends on the portions of "Fe-N" species in the catalysts regardless of the shape of catalysts. It was suggested that active site distribution in the Fe-N/C is one important factor towards ORR activity.

• Journal of the Mineralogical Society of Korea
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• v.29 no.2
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• pp.47-58
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• 2016

The Fe-component of pyrophyllite is an impurity that reduces its grade in the final product. In order to identify the amount of impurity in pyrophyllite and to remove the Fe from the ore using a dry method, microwave heating and magnetic separation were carried out. Pyrite and hematite were identified to contain pyrophyllite by microscopy, XRD, XRF, SEM/EDS and EPMA analysis. It is suggested that the euhedral pyrite in the pyrophyllite is formed by hydrothermal solution, and then the dissolution cavity structure is formed with a partial remainder of the pyrite which dissolved in acidic water. And the $Fe^{3+}$ ion contained in the acidic water precipitated out in the concentric structure of hematite as the origin of sedimentary structure. As a result of the microwave heating and magnetic separation experiments, the Fe removal rates obtained were 96% and 93% from pyrophyllite ore from the Sunsan mine and Wando mine, respectively. It is confirmed that the microwave heating and magnetic separation method was an environmentally friendly method to upgrade the low-grade pyrophyllite.