• 반도체디스플레이기술학회지
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• 제15권2호
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• pp.1-5
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• 2016

3D printer is the equipment of the system for sequentially layer laminated in the materials. Now 3D printer used in various fields such as, semiconductor, electricity automobile, medical and various types of output method and material. In this paper, we studied about the improvement on warpage due to shrinkage of product from 3D printer of FDM(Fused Deposition Modeling) type, we proposed measures systematically to solve warpage problem using of 6SC(6 Step Creativity) method of practical TRIZ. After experimented with product prototypes experiment, we verified effect about solution.

• 한국기계가공학회지
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• 제18권3호
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• pp.66-73
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• 2019

Recently, FDM-type 3D printer technology has been developed, and efforts have been made to improve the output formability and characteristics further. Through this, 3D printers are used in various fields, and printer technologies are suggested according to usage, such as FDM, SLA, DLP, and SLM. In particular, the FDM method is the most widely used, and the FDM method technology is being developed further. The characteristics of the output are produced by the FDM-type 3D printer, which is determined by various factors, and particularly the perspective of the Inter-Layer Fill Factor, which is the volume ratio of the laminated material that exerts a direct influence. In this study, the Inter-Layer Fill Factor is theoretically obtained by presenting the internal space between each layer according to the laminate thickness as a cross-sectional shape model, and the cross section of the actual laminated sample is compared with the theoretical model through experiments. Then, the equation for the theoretical model is defined, and the strength change according to each condition (tensile strength of material, reduction slope, strength reduction rate, and output strength) is confirmed. In addition, we investigated the influence on the correlation and strength between laminate thickness and the Inter-Layer Fill Factor.

• 한국결정성장학회지
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• 제26권1호
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• pp.19-22
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• 2016

1990년대 후반 3D Printer를 활용한 CAD/CAM 시스템의 도입은 주얼리 산업에 많은 변화를 가져오게 되었다. 2009년 FDM방식의 특허 만료를 시작으로 주요 특허가 풀리면서 저가의 3D Printer가 주얼리 산업에 보급되었다. 주얼리 대량생산프로세스는 3D Printer가 생산라인의 한 부분을 차지하는 직접제조 프로세스로 변화할 것이다. 이러한 변화에 본 연구는 3D Printer를 활용한 주얼리 제조 프로세스를 제시하고, 다른 색상의 이종금속이 접합된 주얼리 시제품을 제작하였다. 이를 통하여 3D printer의 활용범위를 높이고, 주얼리 대량생산 방법의 다양성을 제시하였다.

• 한국결정성장학회지
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• 제32권1호
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• pp.33-39
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• 2022

3D 프린터 관련 특허가 만료되고 주요 기술이 공개되면서 3D 프린터 가격이 하락하면서 원하는 제품을 쉽게 찾을 수 있는 환경이 조성되고 있다. 특히 가장 저렴한 FDM(Fused Deposition Modeling) 3D 프린터가 다양한 분야에서 사용되고 있다. FDM 방식은 형상을 출력할 때 특정 조건이상에서는 지지대(Support)를 붙여야만 형상의 무너짐 없이 제작이 가능하다. 지지대를 달지 않고 형상을 출력할 때 특정 각도에서 발생하는 불규칙한 표면은 제품에 있어서는 불량이지만 예술과 공예적 측면에서는 또 다른 재미를 느낄 수 있는 요소로 활용될 수 있다고 사료된다. 본 논문에서는 이러한 불규칙한 표면을 얻기 위해 출력에 영향을 줄 수 있는 요인들을 제어하고 출력 각도만 변위요소로 실험하였다. 실험 결과 수직에서 62°~70°의 각도로 프린팅 시 필라멘트가 흘러내리지 않고 불규칙한 표면을 얻을 수 있었다. 또한 인위적으로 불규칙한 표면을 공예적인 제품에 적용해 보았다.

• 대한기계학회논문집A
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• 제41권6호
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• pp.477-482
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• 2017

FDM 방식은 열가소성 필라멘트 가열을 이용하고 압출하여 적층하는 방식이다. FDM 프린팅 공정은 정밀도와 표면 거칠기가 고르지 않지만, 비용과 출력시간에 많은 이점을 갖는다. 최근 몇 년 동안, FDM 프린팅 공정의 정확성을 향상시키는 연구가 많이 진행되었으나, 개방형 3D 프린터의 정밀도 향상에 관한 연구는 미진한 실정이다. 본 연구에서는 개방형의 베드 개선을 통해 상기 출력부의 온도 차이를 감소시키는 방법을 제안한다. 전통적으로, 폐쇠 된 챔버 내에서 FDM프린팅 공정은 수행된다. 그러나, 이 연구에서는 온도차이를 줄이기 위해 개방형 히팅 시스템을 사용하였다. FDM 방식의 프린팅 공정을 FEM 시뮬레이션을 이용하여 수행하였으며, 실험을 통하여 결론을 도출하였다.

• 한국기계가공학회지
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• 제20권1호
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• pp.66-73
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• 2021

In this paper, we analyzed and considered the precision of parts produced by 3D printing methods. For the latch systems applied to the Wingline folding doors, the 3D shape of the door hinge part was printed using FDM and DLP methods. Then, the 3D printed shape was scanned to measure the dimensions and dimensional changes of the actual model. In the comparison and analysis of the 3D printed door hinge parts, because the output filling density is 100% owing to the characteristics of DLP 3D printing, the filling density in FDM 3D printing was also set to 100%.

• 한국산업보건학회지
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• 제32권2호
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• pp.153-162
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• 2022

Objectives: Fused deposition modeling (FDM) 3D printer which is one of the material extrusion (MEX) technologies is an additive manufacturing (AM) process. 3D printers have been distributed widely in Korea, particularly in school and office, even at home. Several studies have shown that nanoparticles and volatile organic compounds (VOCs) were emitted from an FDM 3D printing process. The objective of this study was to identify types of chemicals possibly emitted from FDM 3D printing materials such as PLA (polylactic acid), ABS (acrylonitrile butadiene styrene), nylon, PETG (polyethylene terephthalate glycol), PVA (polyvinyl alcohol), PC (polycarbonate) filaments. Methods: 19 FDM 3D printing filaments which have been distributed in Korea were selected and analyzed VOCs emitted of 3D printing materials by headspace gas chromatography mass spectrometry (headspace GC-MS). Subsamples were put into a vial and heated up to 200℃ (500 rpm) during 20 minutes before analyzing FDM 3D printing filaments. Results: In the case of PLA filament, lactide and methyl methacrylate, the monomer components of one, were detected, and the volume ratio ranged 27~93%, 0.5~37% respectively. In the case of ABS filaments, styrene (50.5~59.1%), the monomer components of one, was detected. Several VOCs among acetaldehyde, toluene, ethylbenzene, xylene, etc were detected from each FDM 3D printing filaments. Conclusions: Several VOCs, semi-VOCs were emitted from FDM 3D printing filaments in this study and previous studies. Users were possibly exposed to ones so that we strongly believe that we recommend to install the ventilation system such as a local exhaust ventilation (LEV) when they operate the FDM 3D printers in a workplace.

• 해양환경안전학회:학술대회논문집
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• 해양환경안전학회 2018년도 공동국제학술발표회
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• pp.199-199
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• 2018

• 한국기계가공학회지
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• 제18권7호
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• pp.83-89
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• 2019

In the conventional casting and forging method, there is a disadvantage that a mold is an essential addition, and a production cost is increased when a small quantity is produced. In order to overcome this disadvantage, a metal 3D printing production method capable of directly forming a shape without a mold frame is mainly used. In particular, overseas research has been conducted on various materials, one of which is a metal printer. Similarly, domestic companies are also concentrating on the metal printer market. However, In this case of the conventional metal 3D printing method, it is difficult to meet the needs of the industry because of the high cost of materials, equipment and maintenance for product strength and production. To compensate for these weaknesses, printers have been developed that can be manufactured using sand mold, but they are not accessible to the printer company and are expensive to machine. Therefore, it is necessary to supply three-dimensional casting printers capable of metal molding by producing molds instead of conventional metal 3D printing methods. In this study, we intend to reduce the unit price by replacing the printing method used in the sand casting printer with the FDM method. In addition, Ag paste is used to design the output conditions and enable ceramic printing.

• 한국기계가공학회지
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• 제16권4호
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• pp.1-8
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• 2017

This paper concerns the possibility of 3D printing reverse idle gears for tractor transmission. For the purposes of this experiment, idle gears were manufactured using a SLA 3D printer, FDM 3D printer, and through machining. The accuracy of the idle gears produced in these three different ways were evaluated by the properties of their outer diameter, inner diameter, roundness, concentricity, parallelism, span, backlash, and gear grade. The tooth characteristics of the idle gears were evaluated by their profile, lead, and the pitch of the gears. The results of this experiment determined that the surface conditions created by the finishing process had a significant impact on the dimensional accuracy of the gears and the characteristics of their teeth.