• Title/Summary/Keyword: Energy Materials

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Long-term Creep Strain-Time Curve Modeling of Alloy 617 for a VHTR Intermediate Heat Exchanger (초고온가스로 중간 열교환기용 Alloy 617의 장시간 크리프 변형률-시간 곡선 모델링)

  • Kim, Woo-Gon;Yin, Song-Nam;Kim, Yong-Wan
    • Korean Journal of Metals and Materials
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    • v.47 no.10
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    • pp.613-620
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    • 2009
  • The Kachanov-Rabotnov (K-R) creep model was proposed to accurately model the long-term creep curves above $10^5$ hours of Alloy 617. To this end, a series of creep data was obtained from creep tests conducted under different stress levels at $950^{\circ}C$. Using these data, the creep constants used in the K-R model and the modified K-R model were determined by a nonlinear least square fitting (NLSF) method, respectively. The K-R model yielded poor correspondence with the experimental curves, but the modified K-R model provided good agreement with the curves. Log-log plots of ${\varepsilon}^{\ast}$-stress and ${\varepsilon}^{\ast}$-time to rupture showed good linear relationships. Constants in the modified K-R model were obtained as ${\lambda}$=2.78, and $k=1.24$, and they showed behavior close to stress independency. Using these constants, long-term creep curves above $10^5$ hours obtained from short-term creep data can be modeled by implementing the modified K-R model.

Statistical Evaluation of Factors Affecting IASCC of Austenitic Stainless Steels for PWR Core Internals (오스테나이트계 스테인리스강 노내 구조물의 조사유기응력부식균열 영향 인자에 대한 통계적 분석)

  • Kim, Sung-Woo;Hwang, Seong-Sik;Kim, Hong-Pyo
    • Korean Journal of Metals and Materials
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    • v.47 no.12
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    • pp.819-827
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    • 2009
  • This work is concerned with a statistical analysis of factors affecting the irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels for core internals of pressurized water reactors (PWR). The microstructural and environmental factors were reviewed and critically evaluated by the statistical analysis. The Cr depletion at grain boundary was determined to have no significant correlation with the IASCC susceptibility. The threshold irradiation fluence of IASCC in a PWR was statistically calculated to decrease from 5.799 to 1.914 DPA with increase of temperature from 320 to $340^{\circ}C$. From the analysis of the relationship between applied stress and time-to-failure of stainless steel components based on an accelerated life testing model, it was found that B2 life of a baffle former bolt exposed to neutron fluence of 20 and 75 DPA was at least 2.5 and 0.4 year, respectively, within 95% confidence interval.

Statistical Analysis for Creep Crack Growth Behavior of Modified 9Cr-1Mo Steel (Modified 9Cr-1Mo 강의 크리프 균열성장 거동에 관한 통계적 해석)

  • Jung, Ik-Hee;Kim, Woo-Gon;Yin, Song-Nan;Ryu, Woo-Seog;Kim, Seon-Jin
    • Korean Journal of Metals and Materials
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    • v.47 no.5
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    • pp.283-289
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    • 2009
  • This paper dealt with a statistical analysis for evaluating the creep crack growth rate (CCGR) for Modified 9Cr-1Mo (ASTM Grade 91) steel. The CCGR data was obtained by the creep crack growth (CCG) tests conducted under various applied loads at $600^{\circ}C$. To obtain logically the B and q values used in the CCGR equation, three methods such as the least square fitting method (LSFM), the mean value method (MVM) and the probabilistic distribution method (PDM) were adopted and their CCGR lines were compared, respectively. In addition, a number of random variables were generated by using the Monte Carlo simulation (MCS), and the CCGR lines were predicted probabilistically. It was found that both the B and q coefficients followed a 2-parameter Weibull distribution well. In the case of the ranges of 10-90% for the probability variables, P(B, q), the CCGR lines were predicted. Fractographic study was conducted from the specimen after the CCG tests.

Parametric Study on High Power SOEC System (고출력 SOEC 시스템의 매개변수 연구)

  • BUI, TUANANH;KIM, YOUNG SANG;GIAP, VAN-TIEN;LEE, DONG KEUN;AHN, KOOK YOUNG
    • Transactions of the Korean hydrogen and new energy society
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    • v.32 no.6
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    • pp.470-476
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    • 2021
  • In the near future, with the urgent requirement of environmental protection, hydrogen based energy system is essential. However, at the present time, most of the hydrogen is produced by reforming, which still produces carbon dioxide. This study proposes a high-power electrolytic hydrogen production system based on solid oxide electrolysis cell with no harmful emissions to the environment. Besides that, the parametric study and optimization are also carried to examine the effect of individual parameter and their combination on system efficiency. The result shows that the increase in steam conversion rate and hydrogen molar fraction in incoming stream reduces system efficiency because of the fuel heater power increase. Besides, the higher Faraday efficiency does not always result a higher system efficiency.

Effect of Laser Beam Diameter on the Microstructure and Hardness of 17-4 PH Stainless Steel Additively Manufactured by Direct Energy Deposition (레이저 빔 직경 변화에 따른 17-4 PH 스테인리스 강 DED 적층 조형체의 미세조직 및 경도 변화)

  • Kim, Woo Hyeok;Go, UiJun;Kim, Jeoung Han
    • Journal of Powder Materials
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    • v.29 no.4
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    • pp.314-319
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    • 2022
  • The effect of the laser beam diameter on the microstructure and hardness of 17-4 PH stainless steel manufactured via the directed energy deposition process is investigated. The pore size and area fraction are much lower using a laser beam diameter of 1.0 mm compared with those observed using a laser beam diameter of 1.8 mm. Additionally, using a relatively larger beam diameter results in pores in the form of incomplete melting. Martensite and retained austenite are observed under both conditions. A smaller width of the weld track and overlapping area are observed in the sample fabricated with a 1.0 mm beam diameter. This difference appears to be mainly caused by the energy density based on the variation in the beam diameter. The sample prepared with a beam diameter of 1.0 mm had a higher hardness near the substrate than that prepared with a 1.8 mm beam diameter, which may be influenced by the degree of melt mixing between the 17-4 PH metal powder and carbon steel substrate.

Prediction Model for Saturated Hydraulic Conductivity of Bentonite Buffer Materials for an Engineered-Barrier System in a High-Level Radioactive Waste Repository

  • Gi-Jun Lee;Seok Yoon;Bong-Ju Kim
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.21 no.2
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    • pp.225-234
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    • 2023
  • In the design of HLW repositories, it is important to confirm the performance and safety of buffer materials at high temperatures. Most existing models for predicting hydraulic conductivity of bentonite buffer materials have been derived using the results of tests conducted below 100℃. However, they cannot be applied to temperatures above 100℃. This study suggests a prediction model for the hydraulic conductivity of bentonite buffer materials, valid at temperatures between 100℃ and 125℃, based on different test results and values reported in literature. Among several factors, dry density and temperature were the most relevant to hydraulic conductivity and were used as important independent variables for the prediction model. The effect of temperature, which positively correlates with hydraulic conductivity, was greater than that of dry density, which negatively correlates with hydraulic conductivity. Finally, to enhance the prediction accuracy, a new parameter reflecting the effect of dry density and temperature was proposed and included in the final prediction model. Compared to the existing model, the predicted result of the final suggested model was closer to the measured values.

Research on recycling technology for spent cathode materials of lithium-ion batteries using solid-state synthesis (고상법을 활용한 리튬이차전지 폐양극활물질 재활용 기술 연구)

  • Donghun Kang;Joowon Im;Minseong Ko
    • Journal of the Korean institute of surface engineering
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    • v.56 no.4
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    • pp.259-264
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    • 2023
  • As the demand for lithium-ion batteries, a key power source in electric vehicles and energy storage systems, continues to increase for achieving global carbon neutrality, there is a growing concern about the environmental impact of disposing of spent batteries. Extensive research is underway to develop efficient recycling methods. While hydrometallurgy and pyrometallurgy methods are commonly used to recover valuable metals from spent cathode materials, they have drawbacks including hazardous waste and complex processes. Hence, alternative recycling methods that are environmentally friendly are being explored. However, recycling spent cathode materials still remains complex and energy-intensive. This study focuses on a novel approach called solid-state synthesis, which aims at regenerating the performance of spent cathode materials. The method offers a simpler process and reduces energy consumption. Optimal heat treatment conditions were identified based on experimental results, contributing to the development of sustainable recycling technologies for lithium-ion batteries.

Various Temperatures Affecting Characteristics of Pt/C Cathode Catalysts for Polymer Electrolyte Membrane Fuel Cells (Polymer Electrolyte Membrane Fuel Cells용 Pt/C 캐소드 전극촉매 특성에 미치는 반응 온도)

  • Yoo, Sung-Yeol;Kang, Suk-Min;Lee, Jin-A;Rhee, Choong-Kyun;Ryu, Ho-Jin
    • Korean Journal of Materials Research
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    • v.21 no.3
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    • pp.180-185
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    • 2011
  • This study is aimed to increase the activity of cathodic catalysts for PEMFCs(Polymer Electrolyte Membrane Fuel Cells). we investigated the temperature effect of 20wt% Pt/C catalysts at five different temperatures. The catalysts were synthesized by using chemical reduction method. Before adding the formaldehyde as reducing agent, process was undergone for 2 hours at the room temperature (RT), $40^{\circ}C$, $60^{\circ}C$, $80^{\circ}C$ and $100^{\circ}C$, respectively. The performances of synthesize catalysts are compared. The electrochemical oxygen reduction reaction (ORR) was studied on 20wt% Pt/C catalysts by using a glassy carbon electrode through cyclic voltammetric curves (CV) in a 1M H2SO4 solution. The ORR specific activities of 20wt% Pt/C catalysts increased to give a relative ORR catalytic activity ordering of $80^{\circ}C$ > $100^{\circ}C$ > $60^{\circ}C$ > $40^{\circ}C$ > RT. Electrochemical active surface area (EAS) was calculated with cyclic voltammetry analysis. Prepared Pt/C (at $80^{\circ}C$, $100^{\circ}C$) catalysts has higher ESA than other catalysts. Physical characterization was made by using X-ray diffraction (XRD) and transmission electron microscope (TEM). The TEM images of the carbon supported platinum electrocatalysts ($80^{\circ}C$, $100^{\circ}C$) showed homogenous particle distribution with particle size of about 2~3.5 nm. We found that a higher reaction temperature resulted in more uniform particle distribution than lower reaction temperature and then the XRD results showed that the crystalline structure of the synthesized catalysts are seen FCC structure.

Phase Transformation of Ti-Ni-Zr Icosahedral Phase and Fabrication of Porous Ti and W Compacts using Electro-Discharge Sintering (전기방전소결을 이용한 Ti-Ni-Zr 준 결정상의 상변화 연구와 Ti, W 다공체 제작)

  • Cho, J.Y.;Song, G.A.;Lee, M.H.;Lee, H.S.;Lee, W.H.;Kim, K.B.
    • Journal of Powder Materials
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    • v.18 no.2
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    • pp.149-158
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    • 2011
  • Electro-Discharge Sintering (EDS) employs a high-voltage/high-current-density pulse of electrical energy, discharged from a capacitor bank, to instantaneously consolidate powders. In the present study, a single pulse of 0.57-1.1 kJ/0.45 g-atomized spherical $Ti_{52}Zr_{28}Ni_{20}$ powders in size range of 10~30 and $30\sim50{\mu}m$ consisting of ${\beta}$-(Ti, Zr) and icosahedral phases were applied to examine the structural evolution of icosahedral phase during EDS. Structural investigation reveals that high electrical input energy facilitates complete decomposition of icosahedral phase into C14 laves and ${\beta}$-(Ti, Zr) phases. Moreover, critical input energy inducing decomposition of the icosahedral phase during EDS depends on the size of the powder. Porous Ti and W compacts have been fabricated by EDS using rectangular and spherical powders upon various input energy at a constant capacitance of $450{\mu}F$ in order to verify influence of powder shape on microstructure of porous compacts. Besides, generated heat (${\Delta}H$) during EDS, which is measured by an oscilloscope, is closely correlated with powder size.

Eco-friendly Ceramic Materials for Shear Mode Piezoelectric Energy Harvesting (전단 모드 압전 에너지 하베스팅용 친환경 세라믹 소재)

  • Han, Seung-Ho;Park, Hwi-Yeol;Kang, Hyung-Won;Lee, Hyeung-Gyu
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.9
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    • pp.702-710
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    • 2012
  • Eco-friendly $(Na,K)NbO_3$ (NKN)-based piezoelectric ceramic materials were fabricated by conventional ceramic method for shear mode piezoelectric energy harvesting application. $NKN-LiTaO_3$ (LT) based compositions were adopted for the high $d_{15}{\times}g_{15}$ which is proportional to harvested energy density. The composition $0.935(Na_{0.535}K_{0.485})NbO_3-0.065LiTaO_3$ was found to be lie on the boundary of tetragonal and orthorhombic phases. With reducing Ta content, the dielectric constant decreased gradually while maintaining high $d_{15}$, which resulted in increased $d_{15}{\times}g_{15}$. The composition $0.935(Na_{0.535}K_{0.485})NbO_3-0.065Li(Nb_{0.990}Ta_{0.010})O_3$ was found to possess excellent piezoelectric and electromechanical properties ($d_{15}{\times}g_{15}=29\;pm^2/N$, $d_{15}$ = 417 pC/N, $k_{15}$ = 0.55), and high curie temperature ($T_c=455^{\circ}C$).