• Title/Summary/Keyword: Electrical Inspection

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Autonomous Navigation System of an Unmanned Aerial Vehicle for Structural Inspection (무인 구조물 검사를 위한 자율 비행 시스템)

  • Jung, Sungwook;Choi, Duckyu;Song, Seungwon;Myung, Hyun
    • The Journal of Korea Robotics Society
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    • v.16 no.3
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    • pp.216-222
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    • 2021
  • Recently, various robots are being used for the purpose of structural inspection or safety diagnosis, and their needs are also rising rapidly. Among the structural inspection using robots, a lot of researches has recently been conducted on inspection of various facilities and structures using an unmanned aerial vehicle (UAV). However, since GNSS (Global Navigation Satellite System) signals cannot be received in an environment near or below structures, the operation of UAVs has been done manually. For a stable autonomous flight without GNSS signals, additional technologies are required. This paper proposes the autonomous flight system for structural inspection consisting of simultaneous localization and mapping (SLAM), path planning, and controls. The experiments were conducted on an actual large bridge to verify the feasibility of the system, and especially the performance of the proposed SLAM algorithm was compared through comparative analysis with the state-of-the-art algorithms.

A study on the Vision Inspection System for Injection Molding Products (사출제품의 영상검사 시스템 개발에 관한 연구)

  • Shin, Jae-Heung;Kim, Hong-Ryul;Lee, Sang-Cheol;Moon, Sung-Chang
    • Proceedings of the KIEE Conference
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    • 2007.11c
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    • pp.112-116
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    • 2007
  • If any of the set parameters such as the environment temperature, mold temperature are not maintained at a consistent level, the fail rate of injection molding products is increased. The price of the injection molding machine is very high, so in order to maximize the utilization of the machine that is required the production of a number of different products with minimum fail rate using a single machine. To prevent the defect products by an inspection process with perfect quality is very important to minimizing production of defect products in the molding process. Vision inspection systems are widely utilized in various manufacturing industries for quality assurance purposes. The vision inspection system consists of CCD camera and lighting system to capture the image of the subject of inspection, an image comparison algorithm using to determine the pass/fail of the products, and mechanical devices for the operation of the whole system. This research focuses on the development of the vision inspection system to process the inspection of an automobile parts. We developed a mechanical devices for the inspection of the injection molding products and an image comparison algorithm to determine the pass/fail result of the inspection based on the molding image and the accepted product image.

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Development of a System for ATPS Signal Analysis using LabVIEW (LabVIEW를 이용한 ATPS 센서 출력 파형 분석 시스템 개발)

  • Nam, Hyeong-Su;Shin, Eun-Hye;Jang, Gi-Won;Yoon, Tae-Sung
    • Proceedings of the KIEE Conference
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    • 2006.07d
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    • pp.1799-1800
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    • 2006
  • ATPS(Automatic Transmission Position Sensor) is the position sensor of an automatic transmission which transforms the gear changes into the electrical signals and transmits them to TCU. This paper deals with an development of the sensor output signal analysis system for ATPS inspection using LabVIEW. The developed system is designed to carry easily, and it can be installed for inspection directly in a car fitted with an automatic transmission. The system can not only detect the output signals of the sensor but also inspect the sensor behavior under the running state of a car. For this, the system is designed to control the position and the speed of motor. Also, it has the database system for the systematic output data management and the convenient GUI for user.

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NOVEL SURFACE PROFILER SYTSTEM FOR INSPECTION OF FLAT PANEL DISPLAY

  • Kimura, Munehiro;Akahane, Tadashi;Iwata, Tetsuya
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.325-327
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    • 2004
  • Novel surface profiler system for inspection of the display components is demonstrated In the case of the liquid crystal display, for example, not only the flatness of the alignment film but also the quality of rubbing can be inspected. Furthermore, the shape of the component such as the color filter, electrode and mirror can be inspected without removing each component.

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Fast labeling a1gorithm for the surface defect inspection of Cold Mill Strip (냉연 강판의 개별 흠 분리를 위한 고속 레이블링에 관한 연구)

  • Kim, Kyung-Min;Park, Joo-Jo
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.3056-3059
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    • 2000
  • This paper describes a fast image labeling algorithm for the feature extraction of connected components. Labeling the connected regions of a digitized image is a fundamental computation in image analysis and machine vision, with a large number of application that can be found in various literature. This algorithm is designed for the surface defect inspection of Cold Mill Strip. The labeling algorithm permits to separate all of the connected components appearing on the Cold Mill Strip.

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Implementation of Multi-functional Type Condition Monitoring System for Railway Catenary Systems (전기철도 전차선로의 설치 상태 판단을 위한 복합검측 기술 구현)

  • Park, Young;Lee, Kiwon;Park, Shin Young;Park, June Young;Choi, Won Seok
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.9
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    • pp.1406-1410
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    • 2015
  • The railway catenary systems consist of a complex structure, electrical and mechanical conditions are exposed to dangerous environment due to current collection between pantograph and catenary systems. These two types of conditions for the catenary systems are critically assessed for management and are becoming increasingly more dependent on reliable inspection system. In this paper, a new measurement system which enables inspection of catenary faults was studied and implemented. The system uses wavelength band of ultraviolet (UV) and IR (Infrared) to measure the insulation of corona and temperature of catenary wire. In order to determine the sensitivity of implemented system, the performance test such as distance detection range of UV camera and temperature resolution of IR camera were conducted, respectively. The field test of development system was also conducted in metro and high-speed line using mobile type UV and IR multi-composited measurement systems.

A Study on Performance Diagnosis of the Pulley Type Automatic Tensioning Device and Improvement of Maintenance (활차식 자동장력조정장치 성능진단 및 유지보수 개선에 관한 연구)

  • Park, Hyun;Lho, Young Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.6
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    • pp.1103-1107
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    • 2016
  • The automatic tensioning device of the catenary system constantly maintains the tension of the trolley wire by absorbing the variations due to the elasticity of the line caused by temperature variation. The tension plays an important role in affecting the electric motorcar operation directly. This paper suggests the methodology of the life cycle extension and the maintenance of the automatic tensioning device by means of performance diagnosis of the pulley type automatic tensioning device which has been commonly used for the electric railway system. Through conducting performance diagnosis and comparative test for the wornout pulley type automatic tensioning device by replacing the components such as the bearing and the bearing shaft without replacing all the assembly, the tensioning device is analyzed whether it is properly functioned. Provided that the maintenance regulation is reinforced so as to implement the bearing replacement through periodical precise inspection along with random check-up inspection which is now carried out by the operating organizations, it is ensured that the life cycle extension and the reduction of maintenance cost of the tensioning device could be achieved.

A Study on the Control Characteristics of Line Scan Light Source for Machine Vision Line Scan Camera (머신 비전 라인 스캔 카메라를 위한 라인 스캔 광원의 제어 특성에 관한 연구)

  • Kim, Tae-Hwa;Lee, Cheon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.34 no.5
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    • pp.371-381
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    • 2021
  • A machine vision inspection system consists of a camera, optics, illumination, and image acquisition system. Especially a scanning system has to be made to measure a large inspection area. Therefore, a machine vision line scan camera needs a line scan light source. A line scan light source should have a high light intensity and a uniform intensity distribution. In this paper, an offset calibration and slope calibration methods are introduced to obtain a uniform light intensity profile. Offset calibration method is to remove the deviation of light intensity among channels through adding intensity difference. Slope calibration is to remove variation of light intensity slope according to the control step among channels through multiplying slope difference. We can obtain an improved light intensity profile through applying offset and slope calibration simultaneously. The proposed method can help to obtain clearer image with a high precision in a machine vision inspection system.

Estimation of the Number of Physical Flaws Using Effective POD (유효 POD를 이용한 물리적 결함 수의 추정)

  • Lee, Jae-Bong;Park, Jae-Hak;Kim, Hong-Deok;Chung, Han-Sub
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.42-48
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    • 2006
  • The strategies of maintenance and operation are usually established based on the number of flaws and their size distribution obtained from nondestructive inspection in order to preserve safety of the plant. But non destructive inspection results are different from the physical flaws which really exist in the equipments. In case of a single inspection, it is easy to estimate the number of physical flaws using the POD curve. However, we may be faced with some difficulties in obtaining the number of physical flaws from the periodic in-service non destructive inspection data. In this study a simple method for estimating the number of physical flaws from periodic in-service nondestructive inspection data was proposed. In order to obtain the flaw growth history, the flaw growth was simulated using the Monte Carlo method and the flaw size and the corresponding POD value were obtained for each flaw at each periodic inspection time. The flaw growth rate used in the simulation was statistically calculated from the in-service inspection data. By repeating the simulation numerous flaw growth data could be generated and the effective POD curve was obtained as a function of flaw size. From the effective POD curve the number of physical flaws was obtained. The usefulness and convenience of the proposed method was evaluated from several applications and satisfactory results were obtained.