• 품질경영학회지
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• 제45권1호
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• pp.25-38
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• 2017

Purpose: Hot strip rolling mill consists of a lot of mechanical and electrical units. In condition monitoring and diagnosis phase, various units could be failed with unknown reasons. In this study, we propose an effective method to detect early the units with abnormal status to minimize system downtime. Methods: The early warning problem with various units is defined. K-means and PAM algorithm with Euclidean and Manhattan distances were performed to detect the abnormal status. In addition, an performance of the proposed algorithm is investigated by field data analysis. Results: PAM with Manhattan distance(PAM_ManD) showed better results than K-means algorithm with Euclidean distance(K-means_ED). In addition, we could know from multivariate field data analysis that the system reliability of hot strip rolling mill can be increased by detecting early abnormal status. Conclusion: In this paper, clustering-based monitoring and fault detection algorithm using Manhattan distance is proposed. Experiments are performed to study the benefit of the PAM with Manhattan distance against the K-means with Euclidean distance.

• 대한임베디드공학회논문지
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• 제19권1호
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• pp.57-64
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• 2024

In the industrial field, robots are used to increase productivity by replacing labors with dangerous, difficult, and hard tasks. However, failures of individual industrial robots in the entire production process may cause product defects or malfunctions, and may cause dangerous disasters in the case of manufacturing parts used in automobiles and aircrafts. Although requirements for early diagnosis of industrial robot failures are steadily increasing, there are many limitations in early detection. This paper introduces methods for diagnosing robot failures using sound-based data and deep learning. This paper also analyzes, compares, and evaluates the performance of failure diagnosis using various deep learning technologies. Furthermore, in order to improve the performance of the fault diagnosis system using deep learning technology, we propose a method to increase the accuracy of fault diagnosis based on an inference window. When adopting the inference window of deep learning, the accuracy of the failure diagnosis was increased up to 94%.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2013년도 춘계학술대회 논문집
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• pp.664-665
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• 2013

• 한국소음진동공학회논문집
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• 제20권2호
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• pp.185-190
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• 2010

Condition monitoring(CM) is a method based on non-destructive test(NDT). So, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days because of high sensitivity than common accelerometers and detectable low energy vibration signals. And crack is considered one of severe fault in the rotating machine. Therefore, in this paper, study on early detection using AE has been accomplished for the crack of the low-speed shaft. There is a seeded initial crack on the shaft then the AE signal had been measured with low-speed rotation as the applied load condition. The signal detected from crack in rotating machine was detected by the AE transducer then the trend of crack growth had found out by using some of feature values such as peak value, skewness, kurtosis, crest factor, frequency center value(FC), variance frequency value(VF) and so on.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2008년도 추계학술대회논문집
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• pp.84-88
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• 2008

The roller bearings play an important role not only sustain radial or axial load of system, but carry out a rotatory movement as a various operating conditions. They happen that incipient faults which were caused by excessive load, manufacturing or assembling process's errors and many other reasons are created. The bearing faults make noise and vibration by a continuous collision of rotatory components, which can lower the quality and stability of auto-transmission. Therefore, it is important to detect the early fault as soon as possible. This paper presents a detecting method for the improvement in quality by developing the program which can be used to analyze and predict the vibrational characteristics caused by roller bearing faults. We completed development of the inspection system of vibration by appling the most efficient detecting methods and verified the system's reliability through experiments.

• 한국소음진동공학회논문집
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• 제19권3호
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• pp.268-273
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• 2009

The roller bearings play an important role not only sustain radial or axial load of system, but carry out a rotatory movement as a various operating conditions. They happen that incipient faults which were caused by excessive load, manufacturing or assembling process's errors and many other reasons are created. The bearing faults make noise and vibration by a continuous collision of rotatory components, which can lower the quality and stability of auto-transmission. Therefore, it is important to detect the early fault as soon as possible. This paper presents a detecting method for the improvement in quality by developing the program which can be used to analyze and predict the vibrational characteristics caused by roller bearing faults. We completed development of the inspection system of vibration by applying the most efficient detecting methods and verified the system's reliability through experiments.

• 응용통계연구
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• 제29권7호
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• pp.1385-1398
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• 2016

원자력 발전소의 가압기는 1차 계통의 냉각재가 고온에서도 기화되지 않도록 압력을 가해주는 장치이다. 즉, 가압기의 고장은 원자력 발전소에 큰 영향을 미칠 수 있으며, 따라서, 가압기의 조기 고장 감지는 원자력 발전소의 안전에 매우 중요하다. 이를 위해, 본 연구에서는 마할라노비스 거리 개념과 다구찌 품질 공학 이론에 기반한 패턴 분류 인식 알고리즘 중 하나인 마할라노비스 다구찌 시스템(MTS)을 가압기 압력 제어 계통의 조기 고장 감지에 적용하였다. MTS의 고장 감지 성능을 검증하기 위해, 실제 원자력 발전소에서 발생하고 있는 가압기 압력전송기 고장 시나리오를 대상으로 하여, Full Scope 시뮬레이터를 통해 모사된 데이터에 적용하였다. 실험 결과, MTS는 단일 센서모니터링 기반의 전통적인 고장 감지에 비하여 매우 빠르게 고장을 감지할 수 있었다.

• 한국기계가공학회지
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• 제11권4호
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• pp.154-159
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• 2012

Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2011년도 춘계학술대회 논문집
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• pp.582-587
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• 2011

Acoustic Emission(AE) is widely used for early detection of faults for rotating machinery in these days because of its high sensitivity. AE signal has to need for transferring to low frequency range for the spectrum analysis included the fault mechanism. In transferring process, we lose a lot of fault information caused by unusable signal processing method. Discrete Wavelet Transform(DWT) is a method of signal processing for AE signatures, but the pattern of its mother function is not optimized with AE signals. So, we can lose the fault information when we want to use the DWT for AE signal. Therefore, in this paper, we will propose a novel pattern for DWT mother function, which is optimized with AE signals. And it will be applied to compare the results of DWT by daubechie and novel pattern.

• 한국산업융합학회 논문집
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• 제14권3호
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• pp.95-100
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• 2011

The modern society longing for the convenience of up-to-date technology, there are attempts of miniaturization and high reliance of power equipments in the effectiveness aspect of urban area's usage of space while requiring more electrical energy than now. Consequently, paper used to the Neral Network for a forcasting conservation system. A neral network is powerful asta modeling tool that is able to capture and represent complex input/output relationships. The true power and advantage of neral networks lies in their ability to learn these relationships directly from the data being modeled. Traditional linear models are simply inadequate when it comes to modeling data that contains non-linear characteristics. Form results of this study, the Neral Network is will play an important role for insulation diagnosis system of real site GIS and power eqipment using $SF_6$ gas.