• Title/Summary/Keyword: EPC process

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An Investigative Study for the Integration of SPC and EPC (SPC와 EPC 통합에 관한 조사 연구)

  • 김종걸;정해운
    • Journal of the Korea Safety Management & Science
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    • v.4 no.3
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    • pp.107-122
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    • 2002
  • There are two approaches to process control. The one is engineering process control(EPC) which is one of the techniques very widely used in the process industry and based on control theory which aims at keeping the process on target using manipulating variable. The other is statistical process control(SPC) whose main purpose is to look for assignable causes(variability) in the process. To design an integrated or combined scheme of SPC and EPC is gaining recognition in the process experiences for hybrid industry. This paper aims to investigate recent study concerned on the integration of SPC and EPC. First, we consider the difference between SPC and EPC in simple terms and review various models of EPC for integration including evaluation of previous study. Finally, we suggest some prospective research area concerned on the integration of SPC and EPC.

AN INVESTIGATIVE STUDY ON THE COMBINING SPC AND EPC (SPC와 EPC 통합에 관한 조사연구)

  • 김종걸;정해운
    • Proceedings of the Safety Management and Science Conference
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    • 1999.11a
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    • pp.217-236
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    • 1999
  • Engineering process control (EPC) is one of the techniques very widely used in process. EPC is based on control theory which aims at keeping the process on target. Statistical process control (SPC), also known as statistical process monitoring. The main purpose of SPC is to look for assignable causes (variability) in the process data. The combined SPC/EPC scheme is gaining recognition in the process industries where the process frequently experiences a drifting mean. This paper aims to study the difference between SPC and EPC in simple terms and presents a case study that demonstrates successful integration of SPC and EPC for a product in drifting industry. Statistical process control (SPC) monitoring of the special causes of a process, along with engineering feedback control such as proportional-integral-derivative (PID) control, is a major tool for on-line quality improvement.

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A method for automatic EPC code conversion based on ontology methodology (온톨로지 기반 EPC 코드 자동 변환 방법)

  • Noh, Young-Sik;Byun, Yung-Cheol
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.12 no.3
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    • pp.452-460
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    • 2008
  • ALE-complient RFID middleware system receives EPC code data from reader devices and converts the data into URN format data internally. After filtering and grouping, the system sends the resulting URN code to application and(or) users. Meanwhile, not only the types of EPC code are very diverse, but also another new kinds of EPC code can be emerged in the future. Therefore, a method to process all kinds of EPC code effectively is required by RFID middleware. In this paper, a method to process various kinds of EPC code acquired from RFID reader devices in ALE-complient RFID middleware is proposed. Especially, we propose an approach using ontology technology to process not only existing EPC code but also newly defined code in the future. That is, we build an ontology of conversion rules for each EPC data type to effectively convert EPC data into URL format data. In this case, we can easily extend RFID middleware to process a new EPC code data by adding a conversion rule ontology for the code.

An Integrated System of EWMA and EPC Using Second-order Autoregressed Model in the Process with Trend (추세가 있는 공정에서 이계자기회귀 모형을 이용한 EPC와 EWMA의 통합시스템)

  • Jung Hae Woon
    • Journal of the Korea Safety Management & Science
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    • v.7 no.2
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    • pp.141-151
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    • 2005
  • EPC seeks to minimize variability by transferring the output variable to a related process input(controllable) variable, while SPC seeks to reduce variability by detecting and eliminating assignable causes of variation. In the case of product control, a very reasonable objective is to try to minimize the variance of the output deviations from the target or set point. We consider an alternative EPC model with second-order autoregressive disturbance. We compare three control systems; EPC, EPC combined with EWMA. This paper shows through simulation that tlhe performance of the integrated model of EPC and EWMA is more preferable than that of EPC.

A Comparative Study of SPC and EPC with a Focus on Their Integration (통계적 공정 관리(SPC)와 엔지니어링 공정 관리(EPC)의 비교 조사 : 통합 방안을 중심으로)

  • Lee, Myeong-Soo;Kim, Kwang-Jae
    • Journal of Korean Society for Quality Management
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    • v.33 no.1
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    • pp.22-31
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    • 2005
  • With the common objective to improve process productivity and product quality, statistical process control (SPC) and engineering process control (EPC) have been widely used in the discrete-parts industry and the process industry, respectively. The major focus of SPC is on process monitoring, while that of EPC is on process adjustment. The emergence of the hybrid industry necessitates a synergistic combination of the two methods for an effective process control. This paper investigates the existing studies on SPC, EPC, and the integration of the two methods. This paper also presents future research issues in this field.

Risk-sharing Strategies on EPC Contracts: Lessons-learned from Sabine Pass Liquefaction Project

  • Yoon, Sang-Moon;Lee, Jung-Heon;Lee, Eul-Bum
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.629-630
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    • 2015
  • 'Sabine Pass Liquefaction Project (SPL Project)', a case study in this report, is the first construction project of a U.S. liquefaction facility for shale gas export overseas. This study analyzes the SPL Project to give understanding and a guideline to Korean EPC companies by benchmarking about effective risk-sharing strategies on EPC contracts. This study consists of three parts. The first summarizes the liquefaction process adopted on the SPL Project, named the 'ConocoPhillips Optimized Cascade Process', and compares it with other competitive liquefaction processes. The second introduces the unique features of the SPL EPC contract by comparing it with two other EPC forms of contracts: a FIDIC Silver Book for onshore plant projects and a contract of an offshore oil production (FPSO) project. The third focuses on the complexity of project financing (PF), especially lenders control and impact on the EPC contract such as covenant provisions to constrain variations and changes on the EPC Contract. From these conclusions, it is anticipated that this case study can provide a guideline for successful performance of Korean EPC contractors overseas.

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Development of EPC Business Process Management Model for Improving Plant Project Management (플랜트프로젝트 사업관리 업무절차 개선을 위한 EPC 수행단계별 BPM모델 개발)

  • Park, Bum-Jin;Lee, Min-Jae;Lee, Tai-Sik
    • Korean Journal of Construction Engineering and Management
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    • v.9 no.5
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    • pp.149-158
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    • 2008
  • Plant construction is being a motive power of national economic growth, because it is a higher value-added business which has enormous influence through other industry. But, plant projects management of the domestic company was poor. So, the development of EPC Business Process Management method has been encouraged. Therefore, this paper performed several researches for setting up the EPC Business Process Management Model for improving plant project management. And the details are as follows. First of all, this study collected the work procedure manuals of 12 large-sized international construction companies. Secondly, from the analyzing gathered EPC work procedure manuals, issues of work procedure manuals were analyzed and improvement plans were drawn out. Basis on this, This study presents a method to improve project management for EPC plant project. 'The Work Procedure Matrix for EPC Management' and 'Key Unit Works for EPC Management' were drawn out by using overseas construction management theories and international regulations. In addition, 'The EPC Business Process Management Models' reformed to the Business process method, that is the set of specifications, documents and procedures used to manage the EPC plant project. And it describes how the EPC work procedure manuals will be used. Finally, this study suggests the model of EPC Business Process Management System. The framework of Plant project management can be clarified by using 'The Work Procedure Matrix'. And 'Key Unit Works' are used to organize the work procedure needed to improve plant projects management. The results of this study will help to improve in project management efficiency for plant construction.

Development of Integrated Variable Sampling Interval Engineering Process Control & Statistical Process Control System (가변 샘플링간격 EPC/SPC 결합시스템의 개발)

  • Lee, Seong-Jae;Seo, Sun-Geun
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2005.05a
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    • pp.723-729
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    • 2005
  • Traditional statistical process control(SPC) applied to discrete part industry in the form of control charts can look for and eliminate assignable causes by process monitoring. On the other hand, engineering process control(EPC) applied to the process industry in the form of feedback control can maintain the process output on the target by continual adjustment of input variable. This study presents controlling and monitoring rules adopted variable sampling interval(VSI) to change sampling intervals in a predetermined fashion on the predicted process levels for integrated EPC and SPC systems. Twelve rules classified by EPC schemes(MMSE, constrained PI, bounded or deadband adjustment policy) and type of sampling interval combined with EWMA chart of SPC are proposed under IMA(1,1) disturbance model and zero-order (responsive) dynamic system. The properties of twelve control rules under three patterns of process change(sudden shift, drift and random shift) are evaluated and discussed through simulation and control rules for integrated VSI EPC and SPC systems are recommended.

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Fundamental Investigation of Knowledge Management System for a Plant

  • Seo-kyung Won;Ji-Yune Soh;Junbok Lee ;Choong-hee Han
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.375-380
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    • 2009
  • Gas & Oil plant construction projects are increasing recently all over oil-producing countries. An EPC (Engineering, Procurement and Construction) company, which participates in the plant projects, should possess pertinent engineering licenses and EPC management skills to create high added-value. Nonetheless, there exist various risks involved in the EPC life cycle process due to such characteristics of construction projects as long duration of construction time and complicated processes along with the procured goods or services subjected to various logistics. The objective of this paper is to analyze the overall EPC life cycle for proper process and to examine various information and document. Additionally, the principal data for the analysis of the EPC process are derived from personal interviews with experts and specialty contractors of the plant projects. The results of this study would be widely used as a guide for efficient and effective management of overseas gas plant projects.

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Development of Integrated Variable Sampling Interval EngineeringProcess Control & Statistical Process Control System (가변 샘플링간격 EPC/SPC 결합시스템의 개발)

  • Lee, Sung-Jae;Seo, Sun-Keun
    • Journal of Korean Institute of Industrial Engineers
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    • v.32 no.3
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    • pp.210-218
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    • 2006
  • Traditional statistical process control (SPC) applied to discrete part industry in the form of control charts can look for and eliminate assignable causes by process monitoring. On the other hand, engineering process control (EPC) applied to the process industry in the form of feedback control can maintain the process output on the target by continual adjustment of input variable. This study presents controlling and monitoring rules adopted by variable sampling interval (VSI) to change sampling intervals in a predetermined fashion on the predicted process levels under integrated EPC and SPC systems. Twelve rules classified by EPC schemes(MMSE, constrained PI, bounded or deadband adjustment policy) and type of sampling interval combined with EWMA chart of SPC are proposed under IMA (1,1) disturbance model and zero-order (responsive) dynamic system. Properties of twelve control rules under three patterns of process change (sudden shift, drift and random shift) are evaluated and discussed through simulation and control rules for integrated VSI EPC and SPC systems are recommended.