• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.997-1002
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• 2007

A guideway vehicle is used in automobile, semiconductor and LCD manufacturing industries to transport products efficiently. Since the operating speed of the guideway vehicle should be increased for maximum productivity, the weight of the vehicle has to be reduced. This may cause parts in the system to fail before the life of the system. Therefore estimation of the fatigue life of the parts becomes an important problem. In this study, the fatigue life of the driving wheel in the guideway vehicle is estimated using a S-N curve. To obtain the fatigue life of a part, the S-N curve, load time history applied on a driving wheel and material property are required. The S-N curve of the driving wheel is obtained using the fatigue experiment on wheels. Load time history of the wheel is obtained from multibody dynamics analysis. To obtain the material properties of the driving wheel, which is composed of aluminum with urethane coating, a compression hardware testing has been done with the static analysis of the FE model. The fatigue life prediction using computational analysis model guarantees the safety of the vehicle at the design stage of the product.

• 한국추진공학회지
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• 제19권5호
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• pp.84-90
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• 2015

티타늄 합금은 고온 추진체의 부품에 사용될 경우, 고온의 화염에서 순간적으로 노출될 수 있음으로, 고온의 화염하에서의 내산화특성을 평가할 필요가 있다. 본 연구에서는 Ti64 합금 (Ti-6%Al-4%V) 및 코팅된 Ti64 합금을 고온화염하에서 산화손상 및 내산화 특성을 평가하고자 하였다. Ti64 합금의 코팅은 알루미늄 확산코팅법을 사용하여 코팅을 수행하였다. 표면에 알루미나이드층이 코팅되지 않은 Ti64 합금은 고온의 화염 노출시에 표면 박리현상이 발생하였으나, 코팅된 시험편은 표면박리현상이 나타나지 않았고 알루미나이드 층의 산화물 생성으로 인하여 표면이 보호됨을 관찰할 수 있었다. 화염노출시 코팅층의 역할을 고찰하기 위하여 코팅층을 분석하였으며, 조직의 변화를 고찰하고 논의하였다.

• Corrosion Science and Technology
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• 제16권5호
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• pp.235-240
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• 2017

Regional cathodic protection has significant impact on pipeline integrity management. After risk analyses of a newly built gas distribution station constructed in an area with large dwelling density, risk score was high because of potential threat caused by galvanic corrosion. Except reinforced steel in concrete, there are four kinds of metal buried under earth: carbon steel, galvanized flat steel, zinc rod and graphite module. To protect buried pipeline from external corrosion, design and construction of regional cathodic protection was proposed. Current density was measured with potential using potential dynamic test and boundary element method (BEM) was used to calculate current requirement and optimize best anode placement during design. From our calculation on the potential, optimized conditions for this area were that an applied current was 3A and anode was placed at 40 meters deep from the soil surface. It results in potential range between $-1.128V_{CSE}$ and $-0.863V_{CSE}$, meeting the $-0.85V_{CSE}$ criterion and the $-1.2V_{CSE}$ criterion that no potential was more negative than $-1.2V_{CSE}$ to cause hydrogen evolution at defects in coating of the pipeline.

• 한국정밀공학회지
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• 제31권2호
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• pp.119-123
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• 2014

Recently, laser processing technologies have been developed in many different industrial fields. The laser processing technologies are widely being applied such as laser assisted machining, cladding, heat treatment and coating. In the laser modules of the laser assisted machining system, laser lens is very important for accuracy and productivity of product. As the laser beam size, shape and focusing distance change, heat input energy of preheating point can be changed, the laser module of the laser assisted machining system should be equipped with various lenses differing beam size, beam shape and focusing distance. In this study, the rotary and linear laser modules are suggested. The finite element analysis is carried out to certify the static and dynamic stabilities of the developed laser modules. Finally, the rotary and linear laser modules have been fabricated successfully using the analysis results.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.1742-1746
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• 2008

An EHD (Electro-Hydro-Dynamic) jet for electrostatic inkjet head shows advantages to print micro-size patterns using various inks because it can generate sub-micron droplets and can use highly viscous inks. Thus, many researchers in industrial fields are concerned about the EHD jet in these days. Since the basic principle of the EHD jet is to form a droplet from an apex of meniscus at the end of the nozzle, the ejection mechanism can be changed by the shape of the meniscus. The stable ejection of the droplet is greatly affected by the shape of the meniscus which is also influenced by surface characteristics of the nozzle, electric potential and ink properties. Experiments have been performed using the nozzles with hydrophilic and hydrophobic coatings in this study. The hydrophobic nozzle forms the stable droplets in wider range of the electric potential than the hydrophilic nozzle does.

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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• pp.160-165
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• 2005

The proceeding bearings of marine diesel engine are affected by dynamic loads from the cylinder gas pressure and the inertia force from the crank mechanism. Oil film must support the load of the shaft and it also must protect the proceeding and the bearings from damage. This study uses Goenka's new curve fit to carry out the theoretical analysis of oil film in proceeding bearings for MAN B&W 12K90MC-C and Hyundai Heavy Industry Co., Ltd HiMSEN H21/32 Engine. The applied engine's analysis results show the behavior of the proceedings in main and crank pin bearings. The results of this study will be the proper criteria for the proceeding bearings design and be available for development of the new technology in the proceeding bearing and for the high strength lining coating.

• 한국재료학회지
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• 제27권1호
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• pp.1-7
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• 2017

Zirconia nanoparticles were widely used as filler in order to get high refractive index layer. However, dispersion of nanoparticles is difficult due to their agglomeration in solvent. In this study, the dispersibility of the zirconia suspension is promoted by controlling the steric hindrance and electrostatic interactions through the adsorption of PEI according to alkali treatment time. Also, to induce improved dispersibility on suspension, we changed the dispersion conditions variously and fabricated an ink formulation method for the coating layer. Zirconia suspension was characterized by dynamic light scattering (DLS), Zeta potential measurement, Transmission Electron Microscope (TEM) and FT-IR. We were able to confirm that good dispersion of zirconia suspension by alkali treatment and PEI led to high refractive index.

• 한국기계가공학회지
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• 제11권6호
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• pp.107-114
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• 2012

Fracture of brittle material due to dynamic load such a particle impact has been reported by many researchers as the fracture behavior by variation of stress for a short minute. Especially, the brittle material, such a ceramic, applied to the structural component of machine, is considered as the important project. In order to evaluate the improvement of impact resistance, the particle impact test for the $Al_2O_3-TiO_2$ coated glass is practiced. And then, the damage variation according to the impact energy of steel ball was evaluated. There was a large improvement by the ceramic coating on the surface of a glass substrate. The damage volume was especially imported to evaluate damage behavior in quantity. These data were plotted on logarithmic coordinate and experimental equations were induced by data analysis based on test results. And the variation of critical energy for crack initiation was analyzed with critical impact energy when each crack occurs.

• 반도체디스플레이기술학회지
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• 제13권1호
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• pp.7-12
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• 2014

In this study, we investigate the effects of corona-discharge pre-treatment on the properties of carbon nanotubes (CNTs) which are used as flexible transparent electrodes. The CNTs are deposited on PET (polyethylene terephthalate) substrates using a spray coating method. Prior to the deposition of CNTs, the PET substrates are corona-treated by varying the feeding directions of the PET substrate and the numbers of treatments. The variations in the surface morphologies and roughnesses of the PET substrates due to corona-treatment are characterized via atomic force microscopy (AFM). Dynamic contact angles (DCAs) of the corona-treated PET substrates are measured and analyzed as functions of the treatment conditions. Also, the sheet resistances and visible-range transmittances of the CNTs deposited on PET substrates are measured before and after bending test. The experimental results obtained in this study provide strong evidences that the adhesive forces between CNTs and PET substrates can be substantially enhanced by corona-discharge pretreatment.

• 한국분무공학회지
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• 제13권1호
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• pp.34-41
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• 2008

Molecular dynamic simulations have been carried out to study the effect of the nano-structure substrate and its temperature on cluster laminating. The interaction between substrate molecules and liquid molecules was modeled in the molecular scale and simulated by the molecular dynamics method in order to understand behaviors of the liquid cluster on nano-structure substrate. In the present model, the Lennard-Jones potential is applied to mono-atomic molecules of argon as liquid and platinum as nano-structure substrate to perform simulations of molecular dynamics. The effect of wettability on a substrate was investigated for the various beta of Lennard-Jones potential. The behavior of the liquid cluster and nano-structure substrate depends on interface wettability and function of molecules force, such as attraction and repulsion, in the collision progress. Furthermore, nano-structure substrate temperature and beta of Lennard-Jones potential have effect on the accumulation ratio. These results of simulation will be the foundation of coating application technology for micro fabrication manufacturing.