• Title/Summary/Keyword: Drop on Demand Printing

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Innovations in Materials Deposition for Plastic Electronics

  • Creagh, Linda T.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07a
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    • pp.673-675
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    • 2005
  • Ink jet printheads are now widely used in manufacturing processes that require precise dispensing of materials. Today, Dimatix manufactures a variety of drop-on-demand ink jet printheads for the industrial printing market, but emerging opportunities present fresh challenges to our technology. In response to requirements for digitally printing on flexible substrates and dispensing novel electronic fluids, we are developing next generation jetting technology based on our three-dimensional silicon MEMS technology with a piezo-driven pumping chamber integrated into the chip structure. This presentation will address the functional and physical design features and properties of Dimatix's MEMS process, its characteristics, reliability and usability. Examples of opportunities and applications for digitally printing electronic fluids on flexible substrates with MEMS-based ink jet technology will be presented.

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Fine resolution patterning aided by inkjet printing (미세패턴 구현을 위한 잉크젯 응용 기술)

  • Shin D.Y.;Kim D.S.;Ham Y.B.;Choi B.O.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.587-588
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    • 2006
  • Drop-on-Demand (DOD) inkjet printing technology, especially piezo-typed, has been paid attention by industries due to its inherent nature of unbeatable material usage and low cost manufacturing cost. Despite of these key advantages over any other competing manufacturing technologies, the primary disadvantage has been considered as its limited capability to produce fine resolution patterns with a commercially available DOD inkjet print head. Although the main effort has been focused on the production of a DOD inkjet print head with smaller nozzles to overcome this challenging issue, an alternative approach could be taken and it would enable to expand the employment of DOD inkjet printing technology to applications requiring fine patterns further more.

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High Speed and Continuous Electrospinning Printing Using Polymer Ink (고분자 폴리머 잉크를 이용한 고속 연속 전기 방사 프린팅)

  • Zhang, Da-Hai;Kwon, Kye-Si
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.4
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    • pp.379-384
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    • 2015
  • Electrospinning has recently been used for micropatterning. The electrospinning method as a patterning tool has the advantage of a rapid patterning speed because it is based on a continuous printing mode rather than a drop-on-demand mode. To obtain stable continuous printing, a high molecular weight polymer must be mixed with functional materials for patterning. In this paper, polyethylene oxide (PEO) was used. The effect of polymer on viscosity and formation of a Taylor cone jet from the electrospinning nozzle was investigated. Finally, the electrospinning patterning results of a silver paste ink on a glass substrate were investigated.

A Study on High Viscosity Phosphor Dispensing Process for Implementation of High-Efficiency White LED (고효율 백색 발광다이오드 구현을 위한 고점도 형광체 정량 토출 공정 연구)

  • Yang, Young-Jin;Kim, Hyung-Chan;Ko, Jeong-Beom;Yang, Bong-Su;Dang, Hyun-Woo;Doh, Yang-Hoi;Cho, Kyung-Ho;Choi, Kyung-Hyun
    • Clean Technology
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    • v.20 no.2
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    • pp.97-102
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    • 2014
  • Currently various studies are underway for dispensing high-viscosity phosphor. These studies have reported limitations and challenges in the dispensing process. The discharged amount of phosphor was approximately the same each time which is important for the implementation of high-efficiency white LED technology. This paper present high-viscosity phosphor dispensing process for white LED implementation by using electrostatic printing technology. The voltage controlled DOD (Drop-On-Demand) discharge experiment was studied to determine angle of drop meniscus at nozzle and dot diameter. With increase in Discharge voltage, the discharge angle of meniscus increased while dot diameter decreased. Therefore it can be concluded that we can control the discharge rate by controling the discharge angle of meniscus.

Theoretical Investigation of Jetting and Wetting Phenomena for the Fabrication of TFT LCD Color Filters

  • Shin, Dong-Youn;Brakke, Kenneth A.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08a
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    • pp.376-379
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    • 2007
  • Although years of trials for the fabrication of TFT LCD color filters with the piezo Drop-On-Demand (DOD) inkjet printing technology have been made, the underlying physics of jetting and wetting has not been fully understood. In this study, the key engineering issues, jetting and wetting, are investigated with mathematical models.

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For High Aspect Ratio of Conductive Line by Using Alignment System in Micro Patterning of Inkjet Industry (화상정렬 시스템을 이용한 잉크젯 반복인쇄기술)

  • Park, Jae-Chan;Park, Sung-Jun;Seo, Shang-Hoon;Joung, Jae-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.154-154
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    • 2006
  • Samsung Electro Mechanics ink jet has developed ultra high resolution alignment system. The alignment system has been developed for repeatable printing of conductive ink. The resolution of alignment system is 0.5um and the velocity of printing working plate is 1.5m/s. So far repeated printing results included sintering process have over 30um of drop mislocation data. In order to improve line thickness and conductivity of metal line, we need to develop the higher mechanical accurate align system. On the demand, this developed align system has under $1{\sim}2{\mu}m$ mispositioning performance and can measure of mechanical accuracy of inkjet printer, as well as the straightness of jetted drop from inkjet head. There is no kinds limit of substrate and ink to use SEM alignment system. By using this alignment system, we progress two experiment of reiterate printing drop and making conductive line on the glass and photo paper. Optical microscope and 3D profiler has been used for measurement of printed ink.

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Recent Advances in the Ink-Jet Printing Ceramic Tile Using Colorant Ceramic-ink (고화도 발색세라믹잉크를 이용한 잉크젯프린팅 도자타일 연구동향)

  • Kim, Jin-Ho;Noh, Hyung-Goo;Kim, Ung-Soo;Cho, Woo-Suk;Choi, Jung-Hoon;Lee, Yong-Ouk
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.498-503
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    • 2013
  • Over the past decade, the feasibility of using ink-jet printing for the decoration of porcelain tiles has been explored, and significant advances have been made regarding the technologies underlying printing system and materials. An ink-jet printing system for porcelain tiles has many advantages compared with a conventional printing system, including the following: (1) it is a digital process; (2) it uses non-contact printing; (3) it allows random image generation; (4) it is a highly efficient process (reduced production cost); (5) it offers massive and continuous production; and (6) it uses inorganic pigment colorants. For these reasons, ink-jet printing systems for porcelain tiles have been commercialized and are at present rapidly spreading toceramics-leading countries such as Spain, Italy, China and Japan. We also developed a proprietary system involving a piezo-electric drop-on-demand method and an ink-circulation step. The resolution of this system is greater than 360 dpi after a heat treatment and the maximum printable width is 600 mm, even when setting the printing head unit with four digital colors (cyan, magenta, yellow, and black). In addition, we systematically developed ceramic colorant-containing inks and tile-printing technology applicable to our ink-jet printing system.

A Study of High Viscosity Phosphor Dispensing for an Electrostatic Printing System (전기수력학 프린팅 시스템을 이용한 고점도 형광체의 정량 토출 연구)

  • Kim, S.W.;Yang, Y.J.;Dang, H.W.;Yang, B.S.;Kim, H.B.;Choi, K.H.
    • Transactions of Materials Processing
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    • v.24 no.2
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    • pp.83-88
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    • 2015
  • For chromaticity correction, it is necessary to dispense high viscosity phosphor slurry since it greatly affects the performance of white LEDs. However, it is quite difficult to dispense high viscosity fluorescent materials. In the current study, micro-discharge electrostatic printing has been used for dispensing various high viscosity phosphor slurries. We have achieved dispersions of up to 50 µg using drop on demand (DOD) discharge experiments. The experiments were conducted with different combinations of process variables such as applied voltage, pneumatic pressure, and frequency.