• 한국기계가공학회지
• /
• 제12권6호
• /
• pp.132-141
• /
• 2013

Robotic Drilling Systems(RDSs) set the standard for the factory automation systems in aerospace manufacturing. With the benefits of cost effective drilling and predictive maintenance, RDSs can provide greater flexibility in the manufacturing process. The system can be easily adopted to manage very complex and time-consuming processes, such as automated fastening hole drilling processes of large aircraft sections, where it would be difficult accomplished by workers following teaching or conventional guided methods. However, in order to build an RDS based on a CAD model, the precise calibration of the Tool Center Point(TCP) must be performed in order to define the relationships between the fastening-hole target and the End Effector(EEF). Based on the kinematics principle, the robot manipulator requires a new method to correct the 3D errors between the CAD model of the reference coordinate system and the actual measurements. The system can be called as a successful system if following conditions can be met; a. seamless integration of the industrial robot controller and the IO Level communication, b. performing pre-defined drilling procedures automatically. This study focuses on implementing a new technology called iGPS into the fastening-hole-drilling process, which is a critical process in aircraft manufacturing. The proposed system exhibits better than 100-micron 3D accuracy under the predefined working space. Based on the proposed EEF fastening-hole machining process, the corresponding processes and programs are developed, and its feasibility is studied.

• 한국기계가공학회지
• /
• 제17권1호
• /
• pp.8-15
• /
• 2018

Recently, the manufacturing market for low-cost airlines has led to an increase in aircraft demand. Most processes in the production of these aircrafts are manual such as drilling, sealing, and swaging. A drilling and riveting machine is a numerical-control based equipment that automatically performs drilling, sealing, and swaging operations. The accuracy of the drilled holes and the exit burr length has a significant impact on the quality of the aircraft wing during assembly. This study was conducted to identify the conditions necessary to maintain a uniform quality by controlling the rotation speed of the spindle, which directly affects the hole diameter and the quality of the exit burr.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 1994년도 하계학술대회 논문집 A
• /
• pp.168-170
• /
• 1994

Carbide-tipped twist drill of new type which is better than traditional H.S.S twist drill has been developed successfully to drill steel work-pieces with high speed. This new carbide drill consists of a characteristic flature of special shape of cutting edge, chip pocket, and flute. The special design of the chip pocket and the flute guarantees both periodic fracture and smooth transport of chips along the flute. The carbide-tipped twist drill also allows one to apply more drilling force than conventional one and produce holes with high accuracy.

• 화약ㆍ발파
• /
• 제21권2호
• /
• pp.1-13
• /
• 2003

여굴 또는 미굴은 터널발파 결과를 평가하는데 있어서 가장 중요한 지표중 하나이다. 폭약량과 종류, 암질상태, 천공상태에 따라 좌우되는 여굴은 터널시공의 경제성과 직결되므로 현장의 많은 발파기술자들은 이를 최소화하기 위한 노력을 끊임없이 시도하여 왔다. 일반적으로 천공은 여굴을 야기하는 가장 중요한 요소로 알려져 있다. 따라서 본 연구에서는 천공과 관련된 다양한 작업방법들이 여굴과 천공의 정확도에 미치는 영향을 분석하여 여굴을 저감하기 위한 실제 작업모델을 제시하고자 하였다. 이를 위해 1차적으로 굴착선공 적정 공간격, 점보드릴의 천공각 변화, 굴착선공 천공착점 위치, 굴착선공 표시 등 4개 항목 45회의 실험을 실시하였다. 여굴을 줄이기 위해서는 작업자 및 감독자들의 의지와 노력이 무엇보다도 중요하였고 천공방법 및 패턴을 일부 개선하므로써 천공으로 인한 여굴량을 적지 않게 줄일수 있다고 판단되었다.

• 한국정밀공학회지
• /
• 제31권1호
• /
• pp.75-81
• /
• 2014

Laser beam machining has been known as efficient for glass micromachining. It is usually used the ultra-short pulsed laser which is time-consuming and uneconomic process. In order to use economic and powerful long pulsed laser, indirect processing called laser-induced backside wet etching (LIBWE) is good alternative method. In this paper, micromachining of glass using Nd:YAG laser with nanosecond pulsed beam has been attempted. In order to improve shape accuracy, combined processing with magnetic stirrer has been widely used. Magnetic stirrer acts to circulate the solution and remove the bubble but it is not suitable for deep hole machining. To get better effect, ultrasonic vibration was applied for improving shape accuracy.

• Journal of Welding and Joining
• /
• 제8권4호
• /
• pp.76-82
• /
• 1990

Lots of research works have been done to improve the accuracy of the hole drilling method to measure residual stress by many investigators. In this study, first, size effect of specimen was analyzed based on the solution of hole in a strip under tension. If the ratio of hole diameter tothe strip width is less than 0.2, the stress distribution around hold may be given from the solution of hole in an infinite plate. Second, the residual stress above $0.6{\sigma}_y$(yield stress) may be measured less than the actual stress by 10-15 percent. Third, eccentricity of hole relative to the rosette center effects on the accuracy of residual stress measurements by 10 percent. The error due to eccentricity of hole can be corrected by the iteration method or the direct method.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2004년도 추계학술대회 논문집
• /
• pp.886-889
• /
• 2004

A simple macro triangle with drilling d.o.f.'s is proposed for plane stress problems based on IET(Individual element test) and finite element template. Three-node triangular element has geometrical advantages in preprocessing but suffers from bad performance comparing to other shapes of elements -especially quadrilateral. Main purpose of this study is to construct a high-performance linear triangular element with limited supplementary d.o.f.'s. A triangle is divided by three sub-triangles with drilling d.o.f.'s. The sub-triangle stiffness come from IET passing force-lumping matrix, so this assures the consistency of the element. The macro element strategy takes care of the element‘s stability and accuracy like higher-order stiffness in the F.E. template. The resulting element fits on the uses of conventional three-node. Benchmark examples show proposed element in closed form stiffness from CAS (Computer algebra system) gives the improved results without more computational efforts than others.

• 산업기술연구
• /
• 제24권B호
• /
• pp.3-17
• /
• 2004

Overbreak, underbreak and range of disturbed rock zone (DRZ) are the most important factors in evaluating the results of tunnel blasting. These factors, which depend on the discontinuities in rock mass, the blasting patterns and drilling conditions, have been studied. The range of DRZ can be estimated by relationships between vibration velocity and associated tensile stress. A new computerized rocket jumbo drill has been adopted to reduce overbreak based on the analysis of drilling accuracy. In-situ blasting tests were also performed by varying initiating systems. Overbreak can be reduce from 34.5cm to 20cm. The range of DRZ is 0.2m with stoping holes and 0.4m with wall holes respectively. In addition, some methods to reduce DRZ have been presented in this study.

• Journal of Welding and Joining
• /
• 제19권6호
• /
• pp.664-670
• /
• 2001

The HDM(Hole Drilling Method) is a relatively simple and accurate methods in measuring residual stress of weldment. Various method of evaluating residual stress are studied in welding field. The method of cutting holes on the plate much affects the accuracy of result. Especially for the hard material like stainless which is difficult to cut preciously is difficult to measure residual stress of weldment. Because heat conduction of strainless steel is lower than other general steel, the magnitude of residual stress might be different as to changing of welding conditions. Therefore, the distribution of residual stress on the STS304 steel after welding using HDM is evaluated in this paper.

• 한국공작기계학회논문집
• /
• 제17권3호
• /
• pp.115-121
• /
• 2008

A knowloedge of the residual stress distribution at circumferential welds can increase the prediction accuracy of a fracture assessment in pipe lines. In this study, in order to predict the residual stress distribution in the circumferential butt-welded pipes were measured, using the hole-drilling strain gauge method. Their practical applications were performed in to two kinds of pipes. As the results, the following characteristics were found. On the inner surface of pipes, the circumferential and axial residual stresses were both tensile near the center line of welding and both of them changed from tensile to compressive as the distance from the center line increased. On the outer surface, however, the circumferential residual stress was shown to be tensile wile the axial residual stress was compressive near the center line of welding, and later they were revered at the region far away from the centerline.