• Title/Summary/Keyword: Drilling Torque

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A Study on software Development for Control Application of Microprocessors (마이크로프로세써의 제어 응용을 위한 소프트웨어 개발에 관한 연구)

  • 이태원
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.15 no.6
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    • pp.66-78
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    • 1978
  • An assembly package program is developed for a computerize4 operation of a drilling machine system utilizing a microprocessor. Different drilling instruction requires merely the input of different sets of input data. To make pulse motors to follow their input pulse trains with fidelity, an optimum start-stop rate matrix is proposed, whose elements are determined according to the pulse motor torque and the load inertia of the mechanical system composed of a workpiece and a worktable.

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A Study on the Detection of the Abnormal Tool State for Neural Network in Drilling (신경망에 의한 공구 이상상태 검출에 관한 연구)

  • Shin, Hyung-Gon;Kim, Tae-Young
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.821-826
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    • 2001
  • Out of all metal-cutting processes, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. Accordingly, this paper deals with Basic system and Online system. Basic system comprised of spindle rotational speed, feed rates, thrust, torque and flank wear measured tool microscope. Online system comprised of spindle rotational speed, feed rates, AE signal, flank wear area measured computer vision. On-line monitoring system does not need to stop the process to inspect drill wear. Backpropagation neural networks (BPNs) were used for on-line detection of drill wear. This paper deals with an on-line drill wear monitoring system to fit the detection of the abnormal tool state.

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Drilling force model considering tool wear (마모를 고려한 드릴 절삭력 모델)

  • 최영준;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1042-1047
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    • 2001
  • A mechanistic model is developed to predict the thrust force and cutting torque of drilling process including wear. A mechanistic oblique cutting force model is used to develop the drilling force model. The cutting lips are divided into small elements and elemental forces are calculated by multiplying the specific cutting pressure with the elemental chip area. The specific cutting pressure is a function of chip thickness, cutting velocity, rake angle and wear. The total forces are then computed by summing the elemental forces. Measured cutting forces are in good agreement with the simulated cutting forces.

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A Study On the Machinability of Steels by Drilling (드릴가공에서 강재의 피삭성에 관한 연구)

  • 김남훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.98-107
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    • 1996
  • In order to predict analytically torque, thrust force, tool life and chip formation in drilling, cutting models for chisel edge with various tool-chip contact length were developed in this type. Also, the experimental tests are run with various pilot holes. The following conclusions were obtained from the analysis. \circled1 It's also found experimentally that thrust force(Fz) decreases as pilot hole diameter increases. \circled2 Surface roughness for material(G) is larger that for material(J). The difference over two materials in roughness value about 0.5$mu extrm{m}$. \circled3 Flank wear of the drill in cutting material of G less than any other kinds of materials(F, G, H, I, J). \circled4 In drilling a deep hole on a workpiece over SM45C either twist drill. The chip was conical helix type at the fist suspensely change the two segment type and than two a long pitch helix style.

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Evaluation of a Drill Bit Button Arrangement for Enhanced Drilling Efficiency (천공 효율 향상을 위한 드릴비트 버튼배열 성능평가 방법)

  • Kang, Hoon;Cho, Jung Woo;Jeong, Myeong Sik;Cho, Yong Jae;Lee, Sang Kon;Lee, Jae Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.6
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    • pp.575-581
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    • 2015
  • The drill bit, which directly transmits percussive forces and torque to the rock, is the core part of a rock drilling machine. For effective drilling, the button arrangement of a drill bit should be optimized because it is the most important design factor in determining drilling efficiency. Furthermore, a quantitative method is necessary to evaluate the button arrangement for the optimization of the drill bit button. Therefore, we propose a new method for the evaluation of the drill bit button arrangement using new evaluation indices, which include the overlapped impact area, blank area, and moment. Moreover, we verify the suitability of the proposed evaluation method by applying it to the conventional button arrangement.

Histologic and biomechanical characteristics of orthodontic self-drilling and self-tapping microscrew implants (Self drilling과 Self-tapping microscrew implants의 조직학적 및 생역학적인 비교)

  • Park, Hyo-Sang;Yen, Shue;Jeoung, Seong-Hwa
    • The korean journal of orthodontics
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    • v.36 no.4
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    • pp.295-307
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    • 2006
  • Objective: The purpose of this study was to compare the histological and biomechanical characteristics of self-tapping and self-drilling microscrew implants. Methods: 112 microscrew implants (56 self-drilling and 56 self-tapping) were placed into the tibia of 28 rabbits. The implants were loaded immediately with no force, light (100 gm), or heavy force (200 gm) with nickel-titanium coil springs. The animals were sacrificed at 3- and 5-weeks after placement and histologic and histomorphometric analysis were performed under a microscope. Results: All microscrew implants stayed firm throughout the experiment. There was no significant difference between self-drilling and self-tapping microscrew implants both in peak insertion and removal torques. Histologic examinations showed there were more defects in the self-tapping than the self-drilling microscrew implants, and newly formed immature bone was increased at the interface in the self-tapping 5-week group. There was proliferation of bone towards the outer surface of the implant and/or toward the marrow space in the self-drilling group. Histologically, self-drilling microscrew implants provided more bone contact initially but the two methods became similar at 5 weeks. Conclusion: These results indicate the two methods can be used for microscrew implant placement, but when using self-tapping microscrew implants, it seems better to use light force in the early stages.

Development for prediction system of TBM tunnel face ahead using probe drilling equipment and drilled hole imaging equipment (선진시추장비와 시추공벽 영상화 장비를 이용한 TBM 전방 지반평가시스템 개발)

  • Kim, Ki-Seog;Kim, Jong-Hoon;Jeong, Lae-Chul;Lee, In-Mo;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.3
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    • pp.393-401
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    • 2015
  • In the construction of a TBM tunnel, it is very important to acquire accurate information of the excavated rock mass for an efficient and safe work. In this study, we developed the prediction system of TBM tunnel face ahead using probe drilling equipment and drilled hole imaging equipment to predict rock mass conditions of the tunnel face ahead. The prediction system consists of the probe drilling equipment, drilled hole imaging equipment and analysis software. The probe drilling equipment has been developed to be applicable to both non-coring and coring. Also the probe drilling equipment can obtain the drilling parameters such as feed pressure, torque pressure, rotation speed, drilling speed and so on. The drilling index is converted to the drilling index RMR through the correlation between a drilling index and core RMR. The developed system verification was carried out through a slope and tunnel field application. From the field application result, the non-coring is four times faster than a coring and the drilling index RMR and core RMR are similar in the distribution range. This system is expected to predict the rock mass conditions of the TBM tunnel face ahead very quickly and efficiently.

Geometrical design characteristics of orthodontic mini-implants predicting maximum insertion torque

  • Katic, Visnja;Kamenar, Ervin;Blazevic, David;Spalj, Stjepan
    • The korean journal of orthodontics
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    • v.44 no.4
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    • pp.177-183
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    • 2014
  • Objective: To determine the unique contribution of geometrical design characteristics of orthodontic mini-implants on maximum insertion torque while controlling for the influence of cortical bone thickness. Methods: Total number of 100 cylindrical orthodontic mini-implants was used. Geometrical design characteristics of ten specimens of ten types of cylindrical self-drilling orthodontic mini-implants (Ortho Easy$^{(R)}$, Aarhus, and Dual Top$^{TM}$) with diameters ranging from 1.4 to 2.0 mm and lengths of 6 and 8 mm were measured. Maximum insertion torque was recorded during manual insertion of mini-implants into bone samples. Cortical bone thickness was measured. Retrieved data were analyzed in a multiple regression model. Results: Significant predictors for higher maximum insertion torque included larger outer diameter of implant, higher lead angle of thread, and thicker cortical bone, and their unique contribution to maximum insertion torque was 12.3%, 10.7%, and 24.7%, respectively. Conclusions: The maximum insertion torque values are best controlled by choosing an implant diameter and lead angle according to the assessed thickness of cortical bone.

Effect of surface anodization on stability of orthodontic microimplant

  • Karmarker, Sanket;Yu, Won-Jae;Kyung, Hee-Moon
    • The korean journal of orthodontics
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    • v.42 no.1
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    • pp.4-10
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    • 2012
  • Objective: To determine the effect of surface anodization on the interfacial strength between an orthodontic microimplant (MI) and the rabbit tibial bone, particularly in the initial phase aft er placement. Methods: A total of 36 MIs were driven into the tibias of 3 mature rabbits by using the self-drilling method and then removed aft er 6 weeks. Half the MIs were as-machined (n = 18; machined group), while the remaining had anodized surfaces (n = 18; anodized group). The peak insertion torque (PIT) and the peak removal torque (PRT) values were measured for the 2 groups of MIs. These values were then used to calculate the interfacial shear strength between the MI and cortical bone. Results: There were no statistical differences in terms of PIT between the 2 groups. However, mean PRT was significantly greater for the anodized implants ($3.79{\pm}1.39$ Ncm) than for the machined ones ($2.05{\pm}1.07$ Ncm) (p < 0.01). The interfacial strengths, converted from PRT, were calculated at 10.6 MPa and 5.74 MPa for the anodized and machined group implants, respectively. Conclusions: Anodization of orthodontic MIs may enhance their early-phase retention capability, thereby ensuring a more reliable source of absolute anchorage.

A study on the design, manufacturing and performance evaluation of air bearing spindle for PCB drilling (PCB드릴링용 공기 베어링 스핀들의 설계 제작 및 성능평가에 관한 연구)

  • Kim Sang-Jin;Bae Myung-Il;Kim Hyeung-Chul;Kim Ki-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.29-36
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    • 2006
  • Micro drilling by high-speed air bearing spindle is very useful manufacturing technology in electronic industry For the design of high speed air bearing spindle, there are considered stability of air bearing spindle, allowable load of air bearing, run out and tooling system design for micro drill's attach and remove. According to suggested details, we designed and manufactured high-speed air bearing spindle and carried out performance estimation such as run out, temperature change in running air bearing spindle, stiffness, chucking torque. Results are follows; Run out was measured under $5{\mu}m$ at air bearing spindle revolution $20,000\sim125,000rpm$. High speed air bearing spindle's temperature rose about $20^{\circ}C$ after 5 minutes from running and then was fixed. Allowable thrust load of spindle was 17kgf. Chucking torque of collet was 15kgfcm.