• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.10a
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• pp.53-56
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• 1997

The multistage precision forming process for aperture of electronic guns consists mainly of drawing and swaging operations. The multistage forming sequence is analyzed in view of production industry, and based on the industrial investigation. The processes are simulated by the finite element code MARC. The elastic recovery, strain and stress distribution, and the die forces are summarized.

• Design & Manufacturing
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• v.2 no.3
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• pp.51-57
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• 2008

It is important factor to design the strip layout drawing according to product properties in press die design. Press dies are important processes in production such as a car component, house electronics, computer parts etc. In this paper, the strip layout of parts was designed for transfer dies. Results of this study can be modify the punch, trim position and notching shapes of strip layout. Utilization ratio was 70.3% by conducting piercing and notching for scrap design and materials were arranged with wide width of blank layout.

• Steel and Composite Structures
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• v.3 no.4
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• pp.231-242
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• 2003

This paper deals with the formulation and development of fracture criteria for high-strength structural members containing surface damage in the form of notches (i.e., blunt defects). The important role of the yield strength of the material and its strain hardening capacity (evaluated by means of the constitutive law or stress-strain curve) is analysed in depth by considering the fracture performance of notched samples taken from high-strength steels with different levels of cold drawing (the most heavily drawn steel being commercial prestressing steel used in prestressed concrete). The final aim of the paper is to establish fracture-based design criteria for structural members made of steels with distinct yield strength and containing very different kinds of notch-shape surface damage.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.307-310
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• 2003

Non-heat treated steels are attractive in the steel-wire industry since the spheroidization and quenching-tempering treatment are not involved during the processing. In this study, three different steels such as dual phase steel, low-Si steel, and ultra low carbon bainitic steel were used to investigate their deformation resistance and forming limit. Deformation resistance was estimated by calculating the deformation energy and the forming limit was evaluated by measuring the critical strain revealing crack initiation at the notch tip of the specimens. The results showed that deformation resistance was the lowest in the low-Si steel, and the forming limit strain was the highest in the ultra low carbon bainitic steel.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.9
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• pp.2165-2172
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• 1995

Optimization of mesh discretization has been proposed to improve the accuracy of limit analysis solution of collapse load by using the Rigid Body Spring Model(R. B. S. M) under the plane strain condition. Moreover, the fracture behaviour of materials was investigated by employing the fracture mechanism of a spring connecting the triangular rigid body element. It has been clarified that the collapse load and the geometry of slip boundary for optimized mesh discretization were close to those of the slip line solution. Further, the wedge-shaped fracture of a cylinder under a lateral load and the central fracture of a strip in the drawing process were well simulated.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.06a
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• pp.119-128
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• 1994

Until recently, Stamping tool manufacturing depend on skilled designers and technicians, because it has many parameters. So, Try-out time not controlled. We now apply CAE, preliminary experiment, material database and automated stain measurement in stamping tool manufacturing for concurrent engineering that decreases product development circle time, saves cost, improves product reliability. Automated strain analysis and measurement environment gives very accurately informations to technicians of stamping tool manufacturing. They analysed the part in problem and appled to results in Try-out step.

• Transactions of Materials Processing
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• v.21 no.2
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• pp.113-118
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• 2012

Magnesium sheet alloys possess limited plastic formability at room temperature but their formability is substantially improved at elevated temperatures and optimum strain rates. In the present paper, three different types of failure criteria, namely, strain-based, stress-based, and work-based criteria, are compared for their applicability to warm press forming of magnesium sheet alloys. Warm deep-drawing experiments were conducted on AZ31 alloy sheet, and the results were used to assess the strength and weakness of the failure criteria.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.546-551
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• 1997

In sheet metal forming, since the surface area of workpiece is apparently larger than the volume of it, the surface condition of the sheet metal is much varied. The formability of sheet metal is decided by the forming limit and the macroscopic suface defect as like fracture and wrinkle, and microscopic asponent, The factors affected in forming limit are stain herdening exponent, strain-rate scnsitivity exponent, anisotropic coefficient. The increasing of surface roughness is decresed the forming limit curve. It is known that the greater plastic deformation the more surface roughness by Kienzle, Osadaka. The purpose of this study is to investigate the influences of surface roughness in a uniaxial tension and the traperzoidal-shaped box drawing.

• Transactions of Materials Processing
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• v.21 no.6
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• pp.372-377
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• 2012

In this study, the plastic flow behaviors of extra deep drawing quality (EDDQ) steel subjected to non-proportional strain paths were investigated. Two-step uniaxial tension tests, in which the first step was performed in the rolling direction (RD) and the subsequent test in different directions in $15^{\circ}$ increments from the RD, were conducted. The experiments clearly showed that stress overshooting and strain hardening stagnation were the dominant features, which were captured reasonably well using a recently proposed distortional hardening model.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.326-329
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• 2005

Since the required strength of forged part is achieved by work hardening with the accumulation of plastic strain during the cold working, severe load can be exerted on die system. So, dies are liable to the early fracture for the non-heat treated steel forging in comparison with the conventional mild steels. Therefore, it is necessary to lower the flow stress of steels as much as possible during forging steps. Bauschinger effect can be utilized to lower flow stress during forging steps by giving the tensile prestrain on the forging billet during wire drawing step. In the present study, the prestrain effect on Bauschinger phenomenon is studied to avoid difficulties with application of non-heat treated cold forging steels in practice.