• Title/Summary/Keyword: Distributed manufacturing

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Effects of Limited Capacity on Tolerance Design for Products With N-Type Quality Characteristics (망목특성을 갖는 제품의 공차 설계에서 제한된 생산 용량의 효과 분석)

  • Choi, Ik-Jun;Hong, Sung-Hoon
    • Journal of Korean Society for Quality Management
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    • v.36 no.2
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    • pp.20-27
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    • 2008
  • Tolerance design has been identified as an important research area and a number of models have been proposed in the literature. This paper investigates the effect of limited capacity on tolerance design for products with nominal-the-best type (N-type) quality characteristics. The model is developed under the assumption that the reprocessed and nonreprocessed items are produced by the same manufacturing process and therefore their quality characteristics are identically and independently distributed. Profit models are constructed which involve four price/cost components; selling price, cost incurred by imperfect quality, reprocessing and quality inspection costs. Methods of finding the optimal tolerance limits are presented, and a numerical example is given. Sensitivity analyses are also performed to study the effect of a process standard deviation on this model.

Effect of Second Phase on the Conduction Path Forming in Composites FRP by Computer Simulation (컴퓨터 시뮬레이션에 의한 FRP 복합재료의 도전경로 형성에 미치는 제2상의 영향)

  • Shin, Soon-Gi;Lim, Hyun-Ju;Lee, Jun-Hee
    • Korean Journal of Materials Research
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    • v.13 no.11
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    • pp.756-760
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    • 2003
  • Two dimensional computer simulations were conducted on percolative structure in which second phases with various short diameter were arranged in matrix phase. In case of prohibiting the overlap among the second phases, the maximum area fraction of second phase arranged in matrix was increased with higher short diameter. In case of allowing the overlap among the second phases, the critical area fraction was increased with higher short diameter and the total number of distributed second phase was decreased. This results represented that thickness variation of short diameter by grain growth on the production processes affect significantly forming the completion path.

무작위 초 보유 자원을 이용한 신뢰성 모델

  • Kim, Songkyoo
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2001.10a
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    • pp.199-202
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    • 2001
  • This article deals with stochastic reliability systems that include a repair facility and unreliable machines: the main facility of working and an auxiliary facility of "super-reserve" machines. The number of super-reserve machines are random number with a arbitrarily distribution and working machines break down exponentially. Defective machines line up for repair, whose durations are arbitrarily distributed. Refurbished machines return to the main facility. If the main facility is restored to its original quantity, the repair facility leaves on routine maintenance until all of super-reserve machines are exhausted. Then, the busy period is regenerated. The whole system also falls into the category of closed queues, with more options than those of basic models. The techniques include two-variate Markov and semi-regenerative processes, and a duality principle, to find the probability distribution of the number of intact machines. Explicit formulas obtained demonstrate a relatively effortless use of functionals of the main stochastic characteristics (such as expenses due to repair, maintenance, waiting, and rewards for higher reliability) and optimization of their objective function. Applications include computer networking, human resources, and manufacturing processes.

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Microstructure and Wear Characteristics of Nickel Reinforced AC8A Composites

  • Kim, Hyung-Jin;Tulugan, Kelimu;Park, Won-Jo
    • Journal of Power System Engineering
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    • v.19 no.1
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    • pp.50-55
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    • 2015
  • This study takes AC8A, which is a representative light weight alloy as matrix, and nickel as reinforcement for its superior properties. The manufacturing method applied in this study required low pressure for the infiltration of the metal matrix into the reinforcement. Porous Ni was applied as preform. The fabrication was conducted under 0.3 MPa at 600, 700 and 750 degrees centigrade, respectively. Intermetallic compounds Al3 generated between Al and Ni were observed in the composites. Microstructure, Vickers' hardness and wear characteristics of the composites were also investigated. The result indicates that the structures of compounds created at 650 degree centigrade were distributed densely; the grain size of the substances and the compounds was increased with the infiltration temperature.

Development of CT/MRI based GUI Software for 3D Printer Application (3차원 프린터 응용을 위한 CT/MRI-영상 기반 GUI소프트웨어 개발)

  • Jung, Young-Jin
    • Journal of radiological science and technology
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    • v.41 no.5
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    • pp.451-456
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    • 2018
  • During last a decade, there has been increased demand for 3D-printed medical devices with significant improvement of 3D-Printer (also known as Additive. Manufacturing AM), which depend upon human body features. Especially, demand for personalized medical material is highly growing with being super-aged society. In this study, 3D-reconstructed 3D mesh image from CT/MRI-images is demonstrated to analyse each patients' personalized anatomical features by using in house, then to be able to manufacture its counterpart. Developed software is distributed free of charge, letting various researcher identify biological feature for each areas.

A Suggestion of Standards and factors applied Distributed Power System to electrical characteristic of HTS cable (배전계통 적용을 위한 초전도케이블의 전기적 특성요건과 규격검토)

  • Lee, Hyun-Chul;Lee, Geun-Joon;Hawg, Si-Dol;Son, Seung-Ho;Lim, Ji-Hyun;Jong, Sung-Won
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.165_166
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    • 2009
  • A HTS(High Temperature Superconductor) Cable is regarded as the most underground power to respond higher power density delivery system. This paper discussed electrical characteristic and standards of HTS Cable system. Various HTS cable characteristics are examined[3-5], ad compared with XLPE cable characteristics on possible distribution system environment. HTS cable is required to stabilize thermal condition for superconducting status, possible improper operating condition which affects quench, unbalanced, and harmonics impacts are discussed. HTS cable is customer designed cable which shall be implemented in special requirement of power system, the standard origination process requires to establish a series of methodology including design manufacturing, testing and installation.

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FMS Control and Monitoring using Petri Net (Petri-Net 을 이용한 FMS 제어 및 모니터링)

  • Kim, Go-Joong;Jung, Moo-Young;Jo, Hyeon-Bo
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.1
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    • pp.137-151
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    • 1995
  • A difficult problem in operating Flexible Manufacturing Systems (FMS) is to control the system in real-time by coordinating heterogeneous machines and integrating distributed information. The objective of the paper is to present the models and methodologies useful to resolve the difficult problem. The detailed objectives can be described in three folds. First, a hierarchical Colored and Timed Petri-Net (CTPN) is designed to control an FMS in real-time. The concerned FMS consists of a loading station, several machining cells, a material handling system, and an unloading station. Timed-transitions are used to represent the timed-events such as AGV movements between stations and cells, part machining activities in the cells. Signal places are also used to represent communication status between the host and the cell controllers. To resolve the event conflicts and scheduling problems, dispatching rules are introduced and applied. Second, an implementation methodology used to monitor and diagnose the errors occurring on the machines during system operation is proposed. Third, a Petri-Net simulator is developed to experiment with the designed control logic.

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Analysis on the Bending Deflection of the Blank Holder in Automotive Body Panel Draw Die (차체용 드로우 다이의 블랭크 홀더 굽힘 변형 해석)

  • 인정제;신용승;김헌영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.3
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    • pp.68-74
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    • 2001
  • In the drawing of large size automotive panels, elastic deflection of die components is induced by the contact force between them. The deflection is nonuniform and locally distributed, and results in nonuniform material flow. In order to arrange such a nonuniform die gap, a correcting operation, so called die spotting, is inevitable, which requires trial and error works and consuming time. A prediction of the bending deflection prior to a try-out must be useful to reduce the die spotting time. In this study, drawing process of a front fender is simulated first. and the deflection of the blank holder is calculated from the contact force imposing on th blank holder. The balance block heights ensuring a uniform deflection are optimized by the analysis and design of experiments.

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An Evaluation of the Effect of Micro-cracks on Macro Elastic Moduli (매크로 탄성 계수에 미치는 마이크로 크랙의 영향 평가)

  • Kang, Sung-Soo;Kim, Hong-Gun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.5
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    • pp.97-103
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    • 2006
  • A meso-scale analysis method using the natural element method, which is a kind of meshless method, is proposed for the analysis of material damage of brittle microcracking solids such as ceramic materials, concrete and rocks. The microcracking is assumed to occur along Voronoi edges in the Voronoi diagram generated using the nodal points as the generators. The mechanical effect of microcracks is considered by controlling the material constants in the neighborhood of the microcracks. The macro elastic moduli of anisotropic as well as isotropic solids containing a number of randomly distributed microcracks are calculated in order to demonstrate the validity of the proposed method.

Integrated inventory-distribution planning in a (1:N) supply chain system with heterogeneous vehicles incorporated (다양한 수송수단을 고려하는 (1:N) 공급체인에 대한 재고-수송의 통합계획수립)

  • Kim, Eun-Seok;Seong, Chang-Seop;Yang, U-Seok
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.11a
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    • pp.327-331
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    • 2006
  • This paper considers an integrated inventory-distribution system with a fleet of heterogeneous vehicles employed where a single warehouse distributes a single type of products to many spatially distributed retailers to satisfy their dynamic demands and the product is provided to the warehouse via procurement ordering from any manufacturing plant or market The Problem is formulated as an Mixed Integer Programming with the objective function of minimizing the sum of inventory holding cost (at the warehouse and retailers), and transportation cost and procurement ordering cost at the warehouse, subject to inventory-balancing constraints, ordering constraints, vehicle capacity constraints and transportation time constraints. The problem is Proven to be NP-hard. Accordingly, a Lagrangean heuristic procedure is derived and tested for its effectiveness through computational experiments with some numerical instances.

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