• 제목/요약/키워드: Dissimilar Materials

검색결과 364건 처리시간 0.029초

이종재료간 V-노치균열의 응력특이성과 응력강도계수의 특성 및 결정에 관한 연구 (A Study on the Determination and Characteristics of Stress Intensity Factors and Stress Singularities for V-notched Cracks in Dissimilar Materials)

  • 조상봉;윤성관
    • 대한기계학회논문집
    • /
    • 제16권10호
    • /
    • pp.1890-1899
    • /
    • 1992
  • 본 연구에서는 이종재료간의 Ⅴ-노치균열의 노치각도 및 재료의 종류에 따른 응력특이성지수와 응력강도 계수 해석에 각각 뉴톤-랍슨법(newtonraphson method), 뉴톤-랍슨법과 최소자승법을 이용한 선점법(collocation method)인 수치해석적 방법을 응용하고, 광탄성 등색선 무늬를 컴퓨터 그래픽하여 응력특이성지수와 응력강도계수가 모우드(mode)에 미치는 특성과 경계요소법(boundary element method)으로 응력해석한 결과로써 선점법을 이용하여 응력강도계수를 해석하고 기존의 결과등과 비교, 검토하 고자 한다.

이종재료 접합재의 편측접합계면균열의 응력확대계수 해석 및 피로균열성장 해석 (Anaysis of the Interfacial Stress Intensity Factors and Fatigue Crack Growth Behaviour for the Edge Interface Crack in the Dissimilar Materials)

  • 이갑래;최용식
    • 한국안전학회지
    • /
    • 제6권2호
    • /
    • pp.5-13
    • /
    • 1991
  • In this paper, the interfacial stress intensity factors( $K_{i}$$K_1$+i $K_2$) for the edge interface crack in the dissimilar materials(isotropic-isotropic materials, isotropic-composite materials) were analysed by BEM(Boundary Element Method). The fatigue crack growth behaviour was investigated by load constant fatigue test. From the experimental results, the relationship between da/dN and interfacial stress intensity facto, ( $K_{i}$ or $K_1$) can be expressed by Paris'law for homogeneous materials.s.s.

  • PDF

경계요소법을 이용한 이종재료 접착.접합재의 응력 및 응력세기계수 해석 (Analysis of stress and stress intensity factor in bonded dissimilar materials by boundary element method)

  • 이원;정남용;유영철;정의섭
    • 대한기계학회논문집A
    • /
    • 제21권9호
    • /
    • pp.1357-1363
    • /
    • 1997
  • Currently it is increasing to use th bonded dissimilar materials in the various field of advanced engineering such as the highly rigid and lighter vehicle, plastic molding LSI package and metal/ceramic bonded joint. In spite of such a wide application of the bonded dissimilar materials, the evaluation method of the bonding strength has not been established yet. Therefore in this paper we analyze the interface crack problem by introducing fracture mechanics parameters as the basic research about estimating of the strength of adhesive joints. The variation of stress intensity factor according to the elastic modulus of adherend and thickness of bonded layer are investigated. Numerical results are based on the results of boundary element analysis of four different type butt joints subjected to uniaxial tension loading.

이종재료로 구성된 영역의 응력장 해석 개선방안 연구 (A study on the improvement method of the stress field analysis in a domain composed of dissimilar materials)

  • 송기남
    • 대한기계학회논문집A
    • /
    • 제21권11호
    • /
    • pp.1844-1851
    • /
    • 1997
  • Displacement fields and interface stresses are obtained by modifying the potential energy functional with a penalty function which enforces the continuity of stresses at the interface of two-materials. Based on the displacement field and the interface stresses, a new methodology to generate a continuous stress field over the entire domain including the interface of the dissimilar materials has been proposed by combining the L$^{2}$ projection method of stress-smoothing and the Loubignac's iterative method of improving the displacement field. Stress analysis was carried out on two examples which are made of highly dissimilar materials. As a result of the analysis, it is found that the proposed method provides improved continuity of the stress field over the entire domain as well as predicting accurate nodal stresses at the interface. In contrast, the conventional displacement-based finite element method provides significant stress discontinuties at the interfaces. In addition, it was found that the total strain energy evaluated from the improved continuous stress field converge to the exact value as increasing the number of iterations in the proposed method.

DISSIMILAR FRICTION-STIR WELDING OF ALALLOY 1050 AND MGALLOY AZ31

  • Park, Seung Hwan C.;Masato Michiuchi;Yutaka S. Sato;Hiroyuki Kokawa
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.534-538
    • /
    • 2002
  • Dissimilar friction stir welding of aluminum (AI) alloy 1050 and magnesium (Mg) alloy AZ31 was successfully done in the limited welding parameters. The dissimilar weld showed good quality and facility compared to conventional fusion weld. Transverse cross section perpendicular to the welding direction had no defects. The weld was divided into base material of Al alloy, an irregular shaped stir zone and base material of Mg alloy. The irregular shaped stir zone was roughly located around the initial weld center. The weld interface near plate surface shifted from initial weld centerline to the advancing side. Hardness profile of the weld was heterogeneous, and the hardness value of the stir zone was raised to about 150 Hv to 250 Hv. The mixed phase was identified to intermetallic compound $Mg_{17}$Al$_{12}$ using x-ray diffraction method, energy dispersive x-ray spectroscopy (EDX) and electron probe micro analysis (EPMA). The formation of intermetallic compound $Mg_{17}$Al$_{12}$ during FSW causes the remarkable increase in hardness value in the stir zone.one.

  • PDF

플런저용 강재의 이종재 마찰용접과 AE에 의한 실시간 평가 (Friction Welding of Dissimilar Plunger Materials and Its Real Time Evaluation by AE)

  • 공유식;조상근;김영대;오세규
    • 동력기계공학회지
    • /
    • 제6권2호
    • /
    • pp.48-53
    • /
    • 2002
  • Plunger (piston rod) materials are used in high-pressure condition. So STD11 is the essential material to build this plunger. However, it costs more to make a plunger by using only STD11 than using the welding of STD11 to SCM440 and other dissimilar material. And it has been difficult to weld this sort of dissimilar materials. They could be unstable in the quality by the conventional arc welding. And also they have a lot of technical problems in manufacturing. But, by the friction welding technique, it will be able to be made without such problems. And then, on account of such reasons, we need a new approach of study on real-time quality evaluation by acoustic emission (AE) techniques as well as a domestic development of the plunger by friction welding. So that, the purpose of this study for such developments is the development of a plunger by optimizing of friction welding with more reliability and more applicability. Then, this study aimed not only to develop the optimization of friction welding of dissimilar plunger steels of STD11 to SCM440, but also to develop the application technique of the acoustic emission to accomplish an in-process real-time quality evaluation during friction welding of the plunger materials by the AE technique.

  • PDF

전자빔 용접된 Cu / STS 304강의 미세조직에 관한 연구 (Microstructure of Electron Beam Welded Cu / STS 304 Dissimilar Materials)

  • 박경태;김인호;백준호;천병선
    • Journal of Welding and Joining
    • /
    • 제28권2호
    • /
    • pp.47-53
    • /
    • 2010
  • According to the research report for the recent a few years, the dissimilar welding of Cu and STS 304 alloy have been presented that a weldability is very poor. This article present a study on Lap joint by Electron beam welding dissimilar materials. The weld metals was constituted between pure copper and STS 304 steel. The experiment was performed with 125mA welding current, 520mA focusing current. The Vacuum condition of chamber is 5${\times}$10-5torr and welding speed is 300mm/min. Showing the bead shape of weld metal, the thickness of the stainless 304 using as the protect materials is 3mm and the thickness of a copper is 15mm. The analysis about the microstructure were carried out in which it was observed with SEM. The results showed that complex heterogeneous fusion zone microstructure characterized both by rapid cooling and mixing of the molten metal, however the liquation crack was formated in the fusion line.

Incoloy 825합금 및 탄소강의 이종강종간 용접특성 연구 (A Study of Dissimilar Weldability of Incoloy 825 with Mild Steel)

  • 김희봉;이창희
    • 한국재료학회지
    • /
    • 제7권2호
    • /
    • pp.162-170
    • /
    • 1997
  • This study has evaluated the dissimialr weldability of Incoloy 825 Ni base alloy with a mild steel(SS41). Further a compatibility study of wrveral Ni base filler metals with the dissimilar joint between the two alloys was also included. The dissimilar weldability of Incoloy 825 with mild steel is strongly dependent upon the type of the filler metal used. Among the filler metals, ENiCrFe which has a chemical comosition similar to that of Incoloy 825 was found to be most compatible to the joint. In addition, a filler metal which showed a good cracing resistance in one dissimiar alloy combination was not necessarily graranteed to other combination. Microstructural examination with SEM, TEM and Auger revealed that the solidification cracking resestance of the dissimilar joint. between Incoloy 835 and SS41 was closely with the Ti+Nb content and with the content of a low melting eutectic phase of Laves relatibve to that of MC type phase.

  • PDF

이종매질에서의 이종전력케이블에 대한 은도 및 허용전류 계산 (The Ampacity of Dissimilar Power Cables Installed in Thermally Dissimilar Soil Materials)

  • 정성환;최상봉;남기영;류희석;이재덕
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2005년도 제36회 하계학술대회 논문집 A
    • /
    • pp.399-401
    • /
    • 2005
  • When power cables cross regions with unfavorable thermal conditions, conductor temperatures higher than the design value can occur. This paper proposes the calculation algorithms of the permissible current-carrying capability of dissimilar power cables installed in thermally dissimilar soil materials.

  • PDF

저합금강과 오스테나이트 스테인리스강의 버터링 이종용접부에서의 기계적 성질의 거동 (Mechanical Behavior in Buttering Weld Zone between Low Alloy Steel and Austenitic Stainless Steel)

  • 양인수;탁영지;김성재;오환섭
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2003년도 춘계학술대회
    • /
    • pp.189-194
    • /
    • 2003
  • It is important to evaluate strength of dissimilar weld zone to use dissimilar materials safely. This study examines mechanical characteristics of dissimilar weld zone between low alloy steel and austenitic stainless steel that satisfies welding related requirements of ASME Code, experimentally reviews metallurgical and mechanical properties at and adjacent to weld interface. It is confirmed that hardness singularity occurs at the weld interface, and that optimum buttering thickness is more than 5㎜ from view points of tensile & yield strength. From a macroscopic view, brittle fracture characteristics is observed in buttering weld zone by tensile test.

  • PDF