• Title/Summary/Keyword: Disassembly

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Development of Product Design Methodology for Assemblability and Disassemblability Considering Recycling (재활용을 고려한 조립 및 분리용이성을 위한 제품 설계 방법론 개발)

  • Mok, Hak-Soo;Cho, Jong-Rae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.72-84
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    • 2001
  • This paper proposes a design methodology for customer, assembly and disassembly considering recycling. The disign process starts with the identification of customer needs, which are in turn converted into functional requirements. The concepts of Design for Customer(DFC), Design for Assembly(DFA), Design for Variety(DFV) and Design for Disassembly(DFD) are considered in the product design phases in order to decreas production variety and mass customization. And, a new module generation approach is developed for rearranging and clustering parts and subassemblies for disassembly and recycling. Based on the result of the module generation, a new configuration methodology is suggested to minimize the disassembly time or number of disassembly operations for recycling.

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theory and implementation

  • Lee, Young-Q.;Kumara, Soundar R.T.;Ham, Inyong
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1992.04b
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    • pp.533-544
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    • 1992
  • 한 제품의 구성 부품 수가 증가함에 따라 조립/분해 순서의 방법수는 기하급수적으로 증가한다. 또한 이 순서의 선택에 의하여 조립/분해의 효율성이 결정된다. 본 논문에서는 조립제품의 조립순서(Assembly Sequence)와 특정부품의 효율적 교체(Part Replacement)를 위한 분해순서(Disassembly sequence)에 관한 새로운 Algorithm들을 다음 3가지 경우를 통하여 소개한다 : 1) Full Assembly/Disassembly, 2) Part Replacement by Individual Disassembly, 그리고 3) Part Replacement by Group Disassembly. 이들 Algorithm들은 'Freedom and Interference Space'라는 새로운 개념으로부터 유도되며, Group Disassembly는 Carpenter's Approach를 통하여 실현된다. 이 논문에서 소개되는 Algorithm들은 조립/분해순서와 함께 조립/분해 방향도 제시하는데 비교적 복잡한 예를 통하여 이들을 실현함으로써 실제 제품 Design에의 활용 가능성을 보여준다.

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Disassembly Scheduling for Products with Assembly Structure

  • Lee Dong-Ho
    • Management Science and Financial Engineering
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    • v.11 no.1
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    • pp.63-78
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    • 2005
  • Disassembly scheduling is the problem of determining the ordering and disassembly schedules of used or end-of-life products while satisfying the demand of their parts or components over a certain planning horizon. This paper considers the case of the assembly product structure for the cost-based objective of minimizing the sum of purchase, setup, inventory holding, and disassembly operation costs. To represent and solve the problem optimally, this paper presents an integer programming model, which is a reversed form of the multi-level lot sizing formulation. Computational experiments on an example derived from the literature and a number of randomly generated test problems are done and the results are reported.

Design Principle for Disassemblability of Products (제품의 분리용이성을 위한 설계원칙)

  • Mok, Hak-Soo;Han, Chang-Hyo;Jeon, Chang-Su;Song, Min-Jun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.48-57
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    • 2008
  • This paper shows the procedure to decide an optimal design principle for improving the disassemblability with considering of disassembly conditions. On the bssis of the disassembly mechanism of products and the structure of parts and subassembly, the disassemblability is classified into four categories: graspability, accessibility, transmission of disassembly power and handling. The weighting values of the influential factors are calculated by the method of AHP(Analytic Hierarchy Process). The disassemblability is evaluated quantitatively. We established some score tables for the evaluation. Using these score tables, several principles for higher disassemblability in accordance with work conditions can be decided. An optimal design principle can be found by the comparison with the total scores of some disassembly conditions.

A Heuristic Approach to Disassembly Scheduling with Assembly Product Structure (조립구조 형태 제품의 분해 일정계획 문제에 대한 발견적 기법)

  • Lee Dong-Ho;Xirouchakis Paul
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.686-692
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    • 2002
  • Disassembly scheduling is the problem of determining the ordering and disassembly schedules of used products while satisfying the demand of their parts of components over a certain planning horizon. The objective is to minimize the sum of purchase, setup, disassembly operation and inventory holding costs. This paper considers products with assembly structure, i.e. products without parts commonality, and suggests a heuristic in which an initial solution is obtained in the form of the minimal latest disassembly schedule, and then improved considering trade-offs among different cost factors. To show the performance of the heuristic suggested in this paper, computational experiments were done on the modified existing examples and the results show that the heuristic can give optimal of very near optimal solutions within very short computation times.

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Disassembly and Classification for Recovery of EOL Products

  • Min, Sun-Dong;Matsuoka, Shinobu;Muraki, Masaaki
    • Industrial Engineering and Management Systems
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    • v.2 no.1
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    • pp.35-44
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    • 2003
  • Recovery of end-of-life (EOL) products is an environmentally and economically sound way to achieve many of the goals of sustainable development. Many product recovery systems are dependent upon destructive disassembly such as shredding, which undesirably causes a large volume of shredder dust and makes parts reuse impossible. Although non-destructive disassembly has been considered as an alternative for solving the problems, the classification of disassembled items has not been sufficiently investigated. In this paper, we propose a model that mathematically optimizes the disassembly and classification of EOL products. Based on the AND/OR graph that illustrates all possible disassembly sequences of a given product, we identify the physical properties that are considered as constraints in the model. As a result of the solution procedure, the recovery problem can be transformed into a mixed integer linear programming (MILP) model. We show an example that illustrates the concept of our model.

Injury Risk Analysis for Product Disassembly and Reassembly Process in Remanufacturing (재제조에서 제품 해체 및 재조립 공정의 상해 위험성평가)

  • Jeong, Jae Yeong;Park, Sang Jin;Son, Woo Hyun;Mok, Hak Soo
    • Journal of the Korean Society of Safety
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    • v.33 no.2
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    • pp.112-123
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    • 2018
  • In this paper, we focused on the safety of workers in a remanufacturing process where a risk analysis is not carried out and suggested a criteria for evaluating injury risk. We analyzed a disassembly and a reassembly, which are important for the remanufacturing process. The disassembly includes the disassembly of product and the disassembly process of part and the reassembly includes only reassembly of part. First of all, we analyzed the remanufacturing process and a type of injury. Then, we reviewed the standards and determined the criteria for a severity and an occurrence. We set a bigger weight for the severity to allow the greater impact. And the injury risk score was defined as a sum of the weighted severity and the weighted occurrence. We conducted a qualitative analysis of the experience of field workers based on the criteria we set up. Questionnaires for the evaluation were formulated through interviews with experts.

Optimal Disassembly Sequencing with Sequence-Dependent Operation Times Based on the Directed Graph of Assembly States (작업시간이 순서 의존적인 경우 조립상태를 나타내는 유방향그래프를 이용한 최적 제품 분해순서 결정)

  • Kang, Jun-Gyu;Lee, Dong-Ho;Xirouchakis, Paul;Lambert, A.J.D.
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.3
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    • pp.264-273
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    • 2002
  • This paper focuses on disassembly sequencing, which is the problem of determining the optimum disassembly level and the corresponding disassembly sequence for a product at its end-of-life with the objective of maximizing the overall profit. In particular, sequence-dependent operation times, which frequently occur in practice due to tool-changeover, part reorientation, etc, are considered in the parallel disassembly environment. To represent the problem, a modified directed graph of assembly states is suggested as an extension of the existing extended process graph. Based on the directed graph, the problem is transformed into the shortest path problem and formulated as a linear programming model that can be solved straightforwardly with standard techniques. A case study on a photocopier was done and the results are reported.

The Fungal Metabolite Brefeldin A Inhibits Dvl2-Plk1-Dependent Primary Cilium Disassembly

  • Lee, Uijeong;Kim, Sun-Ok;Hwang, Jeong-Ah;Jang, Jae-Hyuk;Son, Sangkeun;Ryoo, In-Ja;Ahn, Jong Seog;Kim, Bo Yeon;Lee, Kyung Ho
    • Molecules and Cells
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    • v.40 no.6
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    • pp.401-409
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    • 2017
  • The primary cilium is a non-motile microtubule-based organelle that protrudes from the surface of most human cells and works as a cellular antenna to accept extracellular signals. Primary cilia assemble from the basal body during the resting stage ($G_0$ phase) and simultaneously disassemble with cell cycle re-entry. Defective control of assembly or disassembly causes diverse human diseases including ciliopathy and cancer. To identify the effective compounds for studying primary cilium disassembly, we have screened 297 natural compounds and identified 18 and 17 primary cilium assembly and disassembly inhibitors, respectively. Among them, the application of KY-0120, identified as Brefeldin A, disturbed Dvl2-Plk1-mediated cilium disassembly via repression of the interaction of $CK1{\varepsilon}-Dvl2$ and the expression of Plk1 mRNA. Therefore, our study may suggest useful compounds for studying the cellular mechanism of primary cilium disassembly to prevent ciliopathy and cancer.

A Heuristic for Service-Parts Lot-Sizing with Disassembly Option (분해옵션 포함 서비스부품 로트사이징 휴리스틱)

  • Jang, Jin-Myeong;Kim, Hwa-Joong;Son, Dong-Hoon;Lee, Dong-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.2
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    • pp.24-35
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    • 2021
  • Due to increasing awareness on the treatment of end-of-use/life products, disassembly has been a fast-growing research area of interest for many researchers over recent decades. This paper introduces a novel lot-sizing problem that has not been studied in the literature, which is the service-parts lot-sizing with disassembly option. The disassembly option implies that the demands of service parts can be fulfilled by newly manufactured parts, but also by disassembled parts. The disassembled parts are the ones recovered after the disassembly of end-of-use/life products. The objective of the considered problem is to maximize the total profit, i.e., the revenue of selling the service parts minus the total cost of the fixed setup, production, disassembly, inventory holding, and disposal over a planning horizon. This paper proves that the single-period version of the considered problem is NP-hard and suggests a heuristic by combining a simulated annealing algorithm and a linear-programming relaxation. Computational experiment results show that the heuristic generates near-optimal solutions within reasonable computation time, which implies that the heuristic is a viable optimization tool for the service parts inventory management. In addition, sensitivity analyses indicate that deciding an appropriate price of disassembled parts and an appropriate collection amount of EOLs are very important for sustainable service parts systems.