• 제목/요약/키워드: Dimensional precision

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정밀가공 부품 검사에 사용되는 3차원측정기의 측정불확도 연구 (A Study on Measurement Uncertainty of 3-dimensional Coordinate Measuring Machine used for Inspection of Precision Machined parts)

  • 이갑조;오상록;김종관
    • 한국공작기계학회논문집
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    • 제14권2호
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    • pp.55-61
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    • 2005
  • The machining Parts must be Produced within the specification of drawing and those will be able to meet faction and efficiency. At that time, it is very important not only precision machine and machining technique but also the measurement technique. So, the improvement of measurement technique is to be joined together at once with improvement of machining technique. Finally, the quality and value of the parts are decided by precision measurement. This paper aims to study on the measurement uncertainty when the machined parts are inspected with 3-dimensional coordinate measuring machine. The objectives remove an error of measurement and remove a quality of mass products.

미세공구와 자기체인구조를 이용한 초정밀 폴리싱 특성 (Nano-scale Precision Polishing Characteristics using a Micro Quill and Magnetic Chain Structure)

  • 박성준;안병운;이상조
    • 한국정밀공학회지
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    • 제21권8호
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    • pp.34-42
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    • 2004
  • A new polishing technique for three dimensional micro/meso-scale parts is suggested using a micro quill and a magnetic chain structure. The principle of this method is to polish the target surface with the collected magnetic brushes at a micro tool by the non-uniform magnetic field generated around the tool. In a typical magnetic abrasive finishing process magnetic particles and abrasive particles are unbonded each other. But, to finish the three dimensional small parts bonded magnetic abrasive have to be used. Bonded magnetic abrasives are made from direct bonding, and their polishing characteristics are also examined. Alumina, silicon carbide and diamond micro powders are used as abrasives. Base metal matrix is carbonyl iron powder. It is found that bonded magnetic abrasives are superior to unbonded one by experiment. finally, the polished surface roughness is evaluated by atomic force microscope.

CT 법을 이용한 진직도 및 직각도 측정에 관한 연구 (A Study on the Measurement for Straightness and Orhogonality Using CT Method)

  • 이승수;김민주;박정보;전언찬
    • 한국공작기계학회논문집
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    • 제11권1호
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    • pp.83-90
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    • 2002
  • As high-precision parts are needed with manufacturing techniques improved. the demand of high-precision machine tools has been increasing They are made to developed the precision measuring skill to maintenance the accuracy of themselves as a matter or course We one paper measured straightness and orthogonality of the square to verify that it is possible for CT(circular test) method by 2-dimensional probe and the square to measure orthogonality Furthemore we compared the result of the study with the computer simulation's to prove its possibility and made an improvement of measuring method.

정밀가공 부품 검사에 사용되는 삼차원측정기의 측정불확도 연구 (A Study on Measurement Uncertainty of CMM used for Inspection of Precision Machined parts.)

  • 이갑조;오상록;김종관
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.3-9
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    • 2004
  • The machining parts must be produced within the specification of drawing and those will be able to meet function and efficiency. At that time. it is necessary not only precision machine or machining technique but also the measurement technique is very important. So. the improvement of precise measurement technique is to be joined together at once with improvement of product technique. Finally. he quality and value of the parts are decided by precision measurement. This paper aims to study on he measurement uncertainty when the machined parts are inspected with 3-dimensional coordinate measuring machine. The objectives are to remove an error of measurement and to improve quality and productivity of the mass products.

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영상모델링을 이용한 표면결함검출에 관한 연구 (A Study on the Detection of Surface Defect Using Image Modeling)

  • 목종수;사승윤;김광래;유봉환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.444-449
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    • 1996
  • The semiconductor, which is precision product, requires many inspection processes. The surface conditions of the semiconductor chip affect on the functions of the semiconductors. The defects of the chip surface are cracks or voids. As general inspection method requires many inspection procedure, the inspection system which searches immediately and precisely the defects of the semiconductor chip surface is required. We suggest the detection algorithm for inspecting the surface defects of the semiconductor surface. The proposed algorithm first regards the semiconductor surface as random texture and point spread function, and secondly presents the character of texture by linear estimation theorem. This paper assumes that the gray level of each pixel of an image is estimated from a weighted sum of gray levels of its neighbor pixels by linear estimation theorem. The weight coefficients are determined so that the mean square error is minimized. The obtained estimation window(two-dimensional estimation window) characterizes the surface texture of semiconductor and is used to discriminate the defects of semiconductor surface.

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폴리머 적층 시스템을 이용한 다양한 3 차원 미세 구조물 제작에 관한 연구 (A Study on the Fabrication of Various 3D Microstructures using Polymer Deposition System)

  • 김종영
    • 한국정밀공학회지
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    • 제29권6호
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    • pp.686-692
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    • 2012
  • Solid free-form fabrication (SFF) technology was developed to fabricate three-dimensional (3D) scaffolds for tissue engineering (TE) applications. In this study, we developed a polymer deposition system (PDS) and created 3D microstructures using a bioresorbable polycaprolactone (PCL) polymer. Fabrication of 3D scaffolds by PDS requires a combination of several devices, including a heating system, dispenser, and motion controller. The system can process a polymer with extremely high precision by using a 200 ${\mu}m$ nozzle. Based on scanning electron microscope (SEM) images, both the line width and the piled line height were fine and uniform. Several 3D micro-structures, including the ANU pattern (a pattern named after Andong National University), $45^{\circ}$ pattern square, frame, cylindrical, triangular, cross-shaped, and hexagon, have been fabricated using the polymer deposition system.

Direct Measurement of Spindle Motion Error Using a Regular Crystalline Lattice and a Scanning Tunneling Microscope

  • Chaikool, Patamaporn;Aketagawa, Masato;Okuyama, Eiki
    • International Journal of Precision Engineering and Manufacturing
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    • 제9권4호
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    • pp.11-15
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    • 2008
  • Metrology tools with the ability to measure spindle motion error on the order of a nanometer are required due to recent advances in nanotechnology. We propose a direct measurement method for the radial motion error of a precision spindle using a regular crystalline lattice and a scanning tunneling microscope (STM). A highly oriented pyrolytic graphite (HOPG) crystal combined with an STM is used as a two-dimensional reference scale. The measurement principle and the preliminary experimental results are discussed in this article. The preliminary experimental results demonstrated that the proposed method has the capability to incorporate a two-dimensional encoder to measure the spindle motion error.

CNC 머시닝을 이용한 Spin-Casting 공정개발에 관한 연구 (A Study on Development of Spin-Casting Process with CNC Machining)

  • 박주성;양화준;장태식;이일엽;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.616-619
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    • 2002
  • Spin casting is one of useful methods to manufacture metal parts with low mold cost and short delivery time. But the silicon rubber based conventional method has several problems such as poor dimensional accuracy, limitation in casting materials and its dependency on speciality in meld making process. To solve those problems, this paper suggests a steel based mold making method using direct CNC machining and the experimental results shows that the parts from the developed method has better dimensional accuracy and surface roughness than those from the conventional method.

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선형배율보정을 통한 DFF 기반의 삼차원 형상 측정법 (A Measurement Method of Three-Dimensional Surface Morphology Based on Depth-from-Focus through Linear Magnification Calibration)

  • 김경범;신영수
    • 한국정밀공학회지
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    • 제22권9호
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    • pp.115-122
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    • 2005
  • Errors resulting from magnification variations of a optical system are largely generated in three-dimensional shape measurements based on depth-from-focus. In the case of measuring the surface morphology of tiny objects based on DFF, images are acquired with a very small interval so that magnification changes can be minimized. However, the magnification variations are actually existed in the acquired images and so focus measures are wrongly or ambiguously extracted. In this paper, a methodology with linear magnification calibrations, based on DFF, is proposed to make more accurate measurement in surface morphology with high depth discontinuity, compared with previous ones. Several experiments show that the proposed method outperforms existing ones without magnification calibrations.

수정 GPA법을 이용한 층돌거동의 수치해석에 대한 연구 (A Study on Numerical Analysis of Impact Behavior by the Modified GPA Method)

  • 김용환;김용석
    • 한국정밀공학회지
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    • 제21권1호
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    • pp.189-196
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    • 2004
  • A modified generalized particle algorithm, MGPA, was suggested to improve the calculation efficiency of standard SPH Method in numerical analysis of high speed impact behavior. MGPA had a new weight function to reduce computation time. The efficiency of this method was proven through calculation for the sample problems of one dimensional rod impact problem and two dimensional plate impact problem. The MGPA method reduced the calculation error and stress oscillation near the boundaries. The validity of this approach was shown by the comparison with ABAQUS results in two dimensional plate impact problem.