• Title/Summary/Keyword: Dies

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A Numerical Analysis for Plastic Deformation of a Ti Alloy and a study for Shear Band Analysis (Ti 합금 형단조에서의 소성 해석 및 전단 밴드 분석)

  • 윤수진;손영일;은일상
    • Journal of the Korean Society of Propulsion Engineers
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    • v.4 no.1
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    • pp.1-12
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    • 2000
  • This study summarizes the numerical analyses of a Ti alloy deformation under a back extrusion process. Amongst metallic parts in a small propulsion motor case, a Ti-6Al-4V alloy is used extensively. However, the Ti alloy shows a great deal of shear band formation which often leads to a fracture due to a narrow working temperature window. Moreover, the shear band tends to develop over an area where a contact occurs between the hot work piece and the die wall, due to localized cooling. Thus, heating the dies is often required to overcome the deformation localization. Therefore, it becomes necessary to investigate the internal temperature and strain rate distribution during forging process of a Ti alloy. Furthermore, a shear band analysis is peformed using a finite difference scheme and a comparison is made between steel and Ti alloy.

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FRACTURE STRENGTH OF ZIRCONIA MONOLITHIC CROWNS (지르코니아 단일구조 전부도재관의 파절강도)

  • Jeong Hee-Chan
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.2
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    • pp.157-164
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    • 2006
  • Purpose: The purpose of this study was to compare the fracture strength of the zirconia monolithic all-ceramic crowns according to the thickness(0.5 mm, 0.8 mm, 1.1 mm) and IPS Empress II ceramic crown of 1.5 mm thickness. Material and method: Eight crowns for each of 3 zirconia crown groups were fabricated using CAD/CAM system(Kavo, Germany) and eight Empress II crowns were made from silicone mold and wax pattern. Each crown group was finished in accordance with the specific manufacturer s instruction. All crowns were luted to the metal dies using resin cement and mounted on the testing jig in a universal testing machine. The load was directed at the center of crown with perpendicular to the long axis of each specimen until catastrophic failure occurred. Analysis of variance and Tukey multiple comparison test(p<.05) were applied to the data. Results and Conclusion: 1. The fracture strength of the zirconia monolithic all-ceramic crown was higher thickness increased(p<.05). 2 The fracture strength of 1.1 mm thickness zirconia monolithic all-ceramic crown was higher than the fracture strength of 1.5 mm thickness IPS Empress II crown(p<.05). 3. The fracture strength of 0.5 mm thickness zirconia monolithic all-ceramic crown exceeded maximum occlusal forces.

Ovarial and Uterine Weights of Female Rats following Damage to the Mamillary Bodies (유두체가 손상된 횐쥐 암컷의 난소와 자궁 무게)

  • Lee, Jong-Soo;Kang, Il-Yung
    • The Korean Journal of Physiology
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    • v.1 no.2
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    • pp.177-180
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    • 1967
  • In order to see whether the mamillary bodies participate in the control of female gonadotrophic function, 12 female rats in which the mamillary bodies were damaged by passing 0.3 ma direct cur-rent through stereotaxically implanted electrodes, 8 rats which received the same treatment except passage of current, and 9 normal rats were prepared. One month after the operation, all animals were sacrificed and their brain lesions checked histologically, their ovaries and uteri examined and weighed. The ovaries and uteri showed neither atrophic changes in any animal, nor significant differences in the weight among the 3 groups. Thus the results do not support the idea that the mamillary bo-dies are implicated in the control of female gonadotrophic function.

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A Study on the Mechanical Property of Sillicon Diamond-like-carbon Coating for Insulation of Electrically Assisted Forming Die Component (통전성형 금형 부품 절연을 위한 Si-DLC코팅 기계적 특성 연구)

  • Kim, Woo-young;Lee, Hyun-woo;Yang, Dae-ho;Hong, Sung-tae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.6
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    • pp.656-662
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    • 2015
  • In the present study, multi-layered Si DLC (Silicon Diamond-Like Carbon) coatings with HMDSO (Hexamethyldisiloxane) buffer layers are applied on SKD 11 substrates by PECVD (Plasma Enhanced Chemical Vapor Deposition) with different HMDSO gas flow rates, while the gas flow rate of $C_2H_2$ is fixed to enhance the electric resistivity of forming dies for electrically assisted forming. The HMDSO buffer layer is introduced to increase adhesion between the base metal and Si-DLC layers. The result of evaluation of electric resistivity and adhesion strength shows that the properties are affected by the flow rate of HMDSO, while the flow rate of 80 sccm results in the coating with the highest electric resistivity and adhesion strength among the selected flow rates.

Fundamental Safety Acquisition using Image Processing Techniques for Accident-free Power Press Works (화상처리 기법을 응응한 동력 프레스 작업의 근원적 안전확보)

  • 임현교
    • Journal of the Korean Society of Safety
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    • v.11 no.1
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    • pp.133-141
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    • 1996
  • In spite of a tendency automatizing manaufacturing processes, since power presses are highly repetitive at high speeds, they have still been using to a large extent in many industries. More often than not, press workers have to make decisions whether work materials are located well or not, they should rearrange them or not, and their bodies would be safe or not. If the decision would be wrong, of course, they cause severe damages to human workers so that many workers haven't been willing to work with them. However, with the help of computer technologies, it would be possible to aid the press workers' decisions, and to allow or prohibit them from inserting their hands between slide rams and dies. Thus, this research was aimed to evaluate and analyze possibilities of applying Image Processing Techniques for prevention of press accidents. Through a series of procedures including Capturing work sites and material, Image Enhancement, Contouring, and Edge Finding, work characteristics were obtained and analyzed. The results showed that there were somewhat differences in image characteristics between accident-induced work scenes and accident-free ones. Consequently, if the image analyses are well carried out in real time, they would give a successful help to human press workers.

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Study on a rheology of PS/PP blends flowing in a micro channel (마이크로 채널을 흐르는 PS/PP 블렌드의 유변학적 특성에 관한 연구)

  • Son, Young-Gon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.3
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    • pp.1023-1026
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    • 2010
  • In this paper, rheological property of polymer blends in a confined geometry was investigated. The shear viscosity was measured in a capillary rheometer incorporated with a specially designed piston and three slit dies having 0.1, 0.2 and 0.5 mm in thickness. It was observed that the viscosity of polymer blends does not depend on the die size when the phase of polymer blends is a sea-island structure. However, when the phase of polymer blends is a co-continuous structure, the viscosity of the blends was dependent on the die size. By additional investigations, this result is attributed to the slip phenomenon between polymer phases in the blends.

Fabrication of a Fast Switching Thyristor by Proton Irradiation (양성자 조사법에 의한 고속스위칭 사이리스터의 제조)

  • Kim, Eun-Dong;Zhang, Chang-Li;Kim, Sang-Cheol;Kim, Nam-Gyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07a
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    • pp.271-275
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    • 2004
  • A fast switching thyristor with a superior trade-off property between the on-state voltage drop and the turn-off time could be fabricated by the proton irradiation method. After fabricating symmetric thyristor dies with a voltage rating of 1,600V from $350{\mu}m$ thickness of $60{\Omega}cm$ NTD-Si wafer and $200{\mu}m$ width of N-base drift layer, the local carrier lifetime control by the proton irradiation was performed with help of the HI-13 tandem accelerator in China. The thyristor samples irradiated with 4.7MeV proton beam showed a superior trade-off relationship of $V_{TM}=1.55V\;and\;t_q=15{\mu}s$ attributed to a very narrow layer of short carrier lifetime(${\sim}1{\mu}s$) in the middle of its N-base drift region. To explain the small increase of $V_{TM}$, we will introduce the effect of carrier compensation by the diffusion current at the low carrier lifetime region.

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Prediction of Springback Shape in the Flange Forming (유한요소법을 이용한 박판 플랜지 형상 예측)

  • Kim Y. T.;Lee S. W.;Jeon J. H.;Lim H. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.86-91
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    • 2005
  • The stack, the core unit of the MCFC system, is composed of the three main parts which are the electrodes, the matrix keeping the electrolyte and the separator. Among these, the separator made of low carbon steel is manufactured by some sheet metal forming processes. The flatness of flange of the mask plate of the separator is crucial not only to enhance the stack performance but also to reduce the production cost. This study has focused on the enhancement of flatness of the mask plate flange by controlling some process parameters like the punch and die comer radii, the blank holding force, the friction coefficient and so on. The springback phenomenon occurring in the flange drawing process has been studied first using the finite element method (FEM) in order to understand what causes the springback. The distribution pattern of local longitudinal stress in the flanged part has been revealed very important in predicting the final shape of the flange. This fact has been backed up by the experimental results carried out with the developed test dies.

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Punching of Micro-Hole Array (미세 홀 어레이 펀칭 가공)

  • Son Y. K.;Oh S. I.;Rhim S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.193-197
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    • 2005
  • This paper presents a method by which multiple holes of ultra small size can be punched simultaneously. Silicon wafers were used to fabricate punching die. Workpiece used in the present investigation were the rolled pure copper of $3{\mu}m$ in thickness and CP titanium of $1.5{\mu}m$ in thickness. The metal foils were punched with the dies and arrays of circular and rectangular holes were made. The diameter of holes ranges from $2-10{\mu}m$. The process set-up is similar to that of the flexible rubber pad forming or Guerin process. Arrays of holes were punched successfully in one step forming. The punched holes were examined in terms of their dimensions, surface qualities, and potential defect. The effects of the die hole dimension on ultra small size hole formation of the thin foil were discussed. The optimum process condition such as proper die shape and diameter-thickness ratio (d/t) were also discussed. The results in this paper show that the present method can be successfully applied to the fabrication of ultra small size hole array in a one step operation.

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Heat transfer coefficients for F.E analysis in warm forging processes (온간 단조 공정에서의 열전달 계수)

  • Kang J. H.;Ko B. H.;Jae J. S.;Kang S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.138-143
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    • 2005
  • Finite Element analysis is widely applied to elevated temperature forging processes and shows a lot of information of plastic deformation such as strain, stress, defects, damages and temperature distributions. In highly elevated temperature deformation processes, temperature of material and tool have significant influence on tool life, deformation conditions and productivities. To predict temperature related properties accurately, adequate coefficients of not only contact heat transfer between material and dies but also convection heat transfer due to coolants are required. In most F.E analysis, too higher value of contact heat transfer coefficient is usually applied to get acceptable temperature distribution of tool. For contact heat transfer coefficients between die and workpiece, accurate values were evaluated with different pressure and lubricants conditions. But convection heat transfer coefficients have not been investigated for forging lubricants. In this research, convection heat transfer coefficients for cooling by emulsion lubricants are suggested by experiment and Inverse method. To verify acquired convection and contact heat transfer coefficients, tool temperature was measured for the comparison between measured tool temperature and analysis results. To increase analysis accuracy, repeated analysis scheme was applied till temperature of the tool got to be in the steady-state conditions. Verification of heat transfer coefficients both contact and convection heat transfer coefficients was proven with good accordance between measurement and analysis.

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