• Title/Summary/Keyword: Design for Manufacturing

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Users Involvement in New Product Development Process: A Designers' Perspectives

  • Taha, Zahari;Alli, Hassan;Rashid, Salwa Hanim Abdul
    • Industrial Engineering and Management Systems
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    • v.10 no.3
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    • pp.191-196
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    • 2011
  • The purpose of this paper is to study user's involvement in new product development (NPD). It seeks to identify the factors involving user and design practices in the design process of new product development. A survey was conducted on 20 respondents consisting of designers involved in product development from various industries. The study focused on the early activities of the product design process which is called product specification. The analysis performed considers the importance of involving users in design decision. The outcome of this research is the significance of involving users and its effect on product development activities. The research also provides a model for an integrated user, designer and product knowledge activity in the product development process.

A Study on Development of the High Precision Cam Measurement Apparatus and Analysis of Cam Manufacturing Error (고 정밀 캠 측정 장치 개발 및 오차분석에 관한 연구)

  • Roh, Young-Hwa;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.112-119
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    • 2009
  • Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many automatic equipments, such as textile machinery, internal combustion engines and other automatic devices. In order to obtain the positive motion of follower by rotating cam, its shape should be correctly designed and manufactured. However, complex engineering tasks are required in a design and manufacturing of cams. And also, the manufacturing of general cam is demanded high costs. For the designing of cam, it must be decided that what kind of motion has to be transmitted to follower before selecting the curve of cam and designing profile of cam. However, even though the exact profile of cam is designed at the progress of design, if it doesn't have precision at the manufacturing progress, it's impossible to get expected result. We will develop cam simulation apparatus for measuring cam curve and get profile data before analyzing an error through comparison with design data of cam.

Development of Automatic Wax-Ring Manufacturing System for Silk Coating (섬유코팅용 왁스링 성형을 위한 자동화 시스템 개발)

  • Cho, Young Hak;Maeng, Heeyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3_1spc
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    • pp.531-536
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    • 2013
  • An automatic wax-ring manufacturing system for silk coating was developed, which consisted of a container, pallet with a cooling part, injection port, and removing device. The removing device is a system to load, lift, and cut the wax-ring, which is widelyused for various silk-coating industrial purposes. A novel removing device equipped with a water cooling circulation system is proposed in this paper. It has the benefit of easy control, as well as the convenience of loading and unloading without the use of other equipment. Three-dimensional modeling techniques were adopted to develop integrated functions for the automatic wax-ring manufacturing system, which made it possible to confirm the smooth integration/interface of each part and the system's interrelations with other manufacturing systems.

Study on Profile Generation of Conjugate Plate Cams for a Roller Gear Cam Mechanism

  • Shin, Joong-Ho;Yoon, Ho-Eop;Yuhua Zhang
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.3
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    • pp.50-55
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    • 2002
  • A roller gear cam mechanism is presented. It consists of two or more plate cams with particular teeth, called Conjugate Cam Tooth (CCT) and a turret with axially located rollers. A practical and available configuration has been found out by synthesizing its parameters. The profile equations of the conjugate cam are derived by using a relative velocity method. A program fur the design automation of shape of the conjugate cam and the motion simulation of this kind of mechanism has been deve1oped using the derived formulae with C++ language. Finally, an example is given.

A Study on the Manufacturing Technology of a Folding Blind Rivet (폴딩 블라인드 리벳의 제조기술에 관한 연구)

  • Byun, Hong-Seok;Kim, Young-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.67-73
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    • 2011
  • In this study, the manufacturing technology of a folding blind rivet was developed through finite element analysis(FEA). Numerical simulations of the folding blind rivet used to join two components have been performed with the finite element method for the forging process design. To minimize the process and manufacture the folding blind rivet without defects, a variety of design rules were proposed. From the results of FEA applied process design rules, an optimal six-stage process was proposed. The finite element simulation results such as shape of the forged rivet, strain distribution and forging load were investigated for the usefulness of the forging process of the blind rivet. In addition, the experiments have been implemented and their results were compared to the analytic results.

A Classification and Coding System for the Design Information Management in Make-to-Order Manufacturing (수주생산에서의 설계정보 관리를 위한 부품분류와 코딩)

  • 이규용;김재균;문치웅
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.195-207
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    • 1999
  • Classification and Coding(C&C) systems as a core of design information management have been accomplished by many studies in terms of design and manufacturing attribute based on Group Technology. Those are very difficult to apply in make-to-order(MTO) manufacturing because the environment of MTO has various characteristics of product, many licensors, engineering change, insufficiency of integrated management system for codes and so on. This paper presents a suitable C&C system to MTO manufacturing which consider management level and drawing. The steps of developing the C&C system are as follows: 1) analysis of existing coding system and drawing type; 2) design of C&C system; 3) practice of designed coding system to a field.

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Computer Simulation for Analysis of Flexible Manufacturing Systems (자동생산시스템의 분석을 위한 컴퓨터 시뮬레이션)

  • Cho, Kyu-Kab;Oh, Soo-Cheol;Lee, Moon-Ok
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.2
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    • pp.76-90
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    • 1986
  • This paper discusses the analysis of flexible manufacturing systmes design using computer simulation method. The simulation language employed is SIMAN which is a powerful tool to model flexible manufacturing systems. The important characteristics of FMS, its design and operational problems, and structures based on the number of NC machine tools and their layout are discussed for the appli- cations of FMS to manufacturing. A new algorithm for forming part families and machine groups has been proposed and its software is also developed. Simulation procedure using SIMAN for analysis of FMS designs is discussed and two design problems are analyzed and evaluated to illustrate systemstic procedure for analysis of FMS.

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Study on the wetsuit manufacturing status in Korea and future research task (국내 습식 잠수복 생산 업체의 생산실태 조사 및 향후 연구과제)

  • Shin, Hyun-Suk;Choi, Inyoung
    • Journal of the Korea Fashion and Costume Design Association
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    • v.23 no.3
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    • pp.99-108
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    • 2021
  • The present study examines the overall manufacturing status of local wetsuit makers, problems in the manufacturing process, and future research tasks. The study revealed that most manufacturers use neoprene fabric of varying thickness, depending on the body part. Normally, 3 mm-thick fabric is utilized for high-activity body parts and 5 mm-thick fabric is used for high-activity areas requiring thermal insulation. In terms of the manufacturing method, the tools and manufacturing processes used by companies were found to be similar. However, because of the nature of wetsuits requiring a more complicated manufacturing method than that of general clothing, there were some differences in the manufacturing method processes from company to company, such as bonding and ease treatments. According to wetsuit manufacturers, they make incisions in consideration of the body's curvature and the overall shape and design of the wetsuit when developing patterns. For example, most answered that they preform the wrist and ankle parts, where the body's curvature is obvious. On the question regarding the "difficult manufacturing process", the most frequent response was the "bonding" process. Most manufacturers were found to focus on designs that can improve mobility and clothing fit, and commonly experienced low-order quantity as an operational difficulty. As for the question on the wetsuit-related technology needed in the future, the "development of various designs" was the most frequent answer, followed by the "development of lightweight and diverse materials".

A Critique of The Environmental Green Concept in the view of representative issues for products -Usage, Aesthetics in product design, Manufacturing, and Products' price-

  • Ryu Seung-Ho
    • Archives of design research
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    • v.19 no.3 s.65
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    • pp.105-116
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    • 2006
  • In product manufacturing industries, a recent issue is the green concept. The green concept is a complicated area. If the green concept is for products, its serious issues have to be criticized. Although the importance of the green concept has overflowed, its influences have not been disputed vigorously. So this study is to critic the serious issues of the green concept in aesthetics in product design, manufacturing, and products' prices. The green environment has four representative elements: systems, policies, minds, and technologies, but they are not in the field of design. An element of the green concept, green design is also a sub concept for design, so it should be based on aesthetics. It is green aesthetics. But since green design first appeared, it has never approached by aesthetics because it has mostly had social meanings and expectations. So for green aesthetics, to think about what makes a product, and what can be aesthetic issues among them are important. Products consist of form, structure, material, and technology. Form means different shapes in a structure, but there cannot be any specific directions for a green concept. Structure has two kinds: interior and exterior structure. While interior structure has a technological character, exterior structure is deeply related with aesthetics, but it has also no chance for green concept. Material can be divided as two also: aesthetic and technological. Aesthetics materials mean the colors, opacity, and tactile sense of materials, but they are not aesthetic issues. Technological materials are recycled materials or non-recycled materials. Even if recycled materials are used today, they are close to systems or policies rather than aesthetics. With this result, green aesthetics is a very difficult concept. Second, green products are usually 30% more expensive than general products. But every consumer has his or her own economical conditions, and nobody can coerce consumers into buying expensive green products for green environments. And green products without good quality cannot satisfy consumers. This means that green concept is not accomplished by just manufacturing green products. Third, although a lot of proposals have appeared as green design in exhibitions, most of them are close to craft because they are so hard to be manufactured. Manufacturing is the first consideration for products. These three issues are enough to explain why green concept is complicated in manufacturing products. If they are not solved, the green concept is just a fiction. So if this study proposes a turning point against blind green-oriented atmosphere, it will be meaningful enough.

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Information Visualization for the Manufacturing Process Optimization Based on Design of Experiment and Data Analysis (실험계획법과 데이터 분석 기반의 제조공정 최적화를 위한 정보 시각화)

  • Kim, Jae Chun;Jin, Seon A;Park, Young Hee;Noh, Seong Yeo;Lee, Hyun Dong
    • KIPS Transactions on Software and Data Engineering
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    • v.4 no.9
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    • pp.393-402
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    • 2015
  • Data visualization technology helps people easily understand various data and its analysis result, so usefulness of it is expected in the real industrial manufacturing sites. The large amount of data which is occurred at the manufacturing sites is able to fulfill very important roll to improve the manufacturing process. In this paper, we propose an information visualization for the manufacturing process optimization based on design of experimental and data analysis. The manufacturing process may be improved and be reduced cause of faulty by providing the easy-process analysis to understand the operation site through the information visualization of data analysis result.