• Title/Summary/Keyword: Densification behaviour

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Effect of $V_2O_5$ and $H_3BO_3$ Additives on Sintering of Magnesium Oxide (Magnesia 소결에 미치는 $V_2O_5$$H_3BO_3$ 첨가의 영향)

  • 이종권;박철원
    • Journal of the Korean Ceramic Society
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    • v.20 no.3
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    • pp.193-198
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    • 1983
  • This experiment has been carried out for the purpose of investigating the effect of $V_2O_5$ and $H_3BO_3$ additives on sintering of magnesium oxide over the temperature range of 1300-150$0^{\circ}C$ MgO powder has been obtained by calcin-ing extra reagent grade magnesium carbonate(basic) at 90$0^{\circ}C$ for 30 minutes. The specimens were prepared by compression with pressure of 700Kg/cm2 then fired at 1300-150$0^{\circ}C$ for 0-5hrs. Sintering behaviour and microstructure of fired specimens were examined. Densification rates obeyed the equation D=K 1n t+C. The ratio of density in case of addition of $V_2O_5$ to theoretical density of pure periclase was 95-99% Activation energy of densification in case of $V_2O_5$ addition was 30.15 Kcal/mole. The range of average grain size in case of addition of $V_2O_5$ was 40-50$\mu\textrm{m}$. $H_3BO_3$ addtivie had not an effect on densification of MgO.

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Effect of strain-rate on deformation behavior of semi-solid material (반용융 재료의 변형거동에 대한 변형률 속도의 영향)

  • 황재호;고대철;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.777-781
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    • 1997
  • In this study, the effect of strain-rate and inital solid fraction on the deformation behaviour of semi-solid material is investigated, when semi-solid forging is performed by the process of closed-die compression using A356 alloy of which the above results can be practically applied for industrical purpose. In order to simulate densification in the deformation of semi-solid material, the semi-solid material is assumed to be composed of solid region following rigid visco-plastic material, the liquid region following Darcy's law for the liquid flow saturated in the interstitial space. Simulation results of closed-die compression and simple upsetting under different strain-rate and initial solid fraction are compared.

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Mechanical Properties of Carbon/Carbon Composites Densified by HIP Technique

  • Manocha, L.M.;Warrier, Ashish;Manocha, S.;Banerji, S.;Sathiyamoorthy, D.
    • Carbon letters
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    • v.6 no.1
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    • pp.6-14
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    • 2005
  • The study of mechanical properties and fracture behaviour of carbon/carbon composites is significant to its application and development. These are dependent on microstructure and properties of reinforcing fibers and matrix, fiber/matrix interface and porosity/cracks present in the composites. In the present studies high-density carbon/carbon composites have been prepared using PAN and various pitch based carbon fibers as reinforcements and pitch as matrix with repeated densification cycles using high-pressure impregnation and carbonization technique. Scanning electron microscopy has been used to study the fracture behaviour of the highly dense composites and correlated with structure of the composites. The geometry of reinforcement and presence of unfilled voids/cracks was found to influence the path of crack propagation and thereby the strength of composites. The type of stresses (tensile or compressive) accumulated also plays an important role in fracture of composites.

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Compaction and Sintering Behavior of Zirconia Powders : II. Sintering Behaviour (지르코니아 분말의 치밀화와 소결거동 : II. 소결거동)

  • Park, H.C.;Kim, K.;Kim, Y.W.;Lee, Y.B.;Oh, K.D.;Riley, Frank L.
    • Journal of the Korean Ceramic Society
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    • v.30 no.6
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    • pp.449-456
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    • 1993
  • Sintering behaviour of zirconia powders prepared by different processing treatment was discussed. About >99% densities of theoretical were obtaiend on sintering at 140$0^{\circ}C$ for 2h in case of 300MPa uniaxially cold-pressed compact. But the lower densities were obtained on sintering above this temperature due to abnormal grain growth enabling the tetragonal to monoclinic phase transformation during cooling resulted in microcracks. All kinds of different dried powders exhibited nearly the same shrinkage behaviour with end-point shrinkage between 19 and 20%, and had maximum shrinkage rate (0.99~1.27%/min) around 120$0^{\circ}C$. During whole sintering process densification was mainly governed by grain growth and rearrangement of agglomerates. Heterogeneous abnormal grain growth and abrupt decrease in shrinkage were observed when continuous interagglomerate pore collapsed into isolated pores.

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Powder Densification Using Equal Channel Angular Pressing (ECAP 공정을 이용한 분말의 치밀화)

  • Yoon Seung-Chae;Seo Min-Hong;Hong Sun-Ig;Kim Hyoung-Seop
    • Journal of Powder Materials
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    • v.13 no.2 s.55
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    • pp.124-128
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    • 2006
  • In recent years, equal channel angular pressing (ECAP) has been the subject of intensive study due to its capability of producing fully dense samples having a ultrafine grain size. In this paper, the ECAP process was applied to metallic powders in order to achieve both powder consolidation and grain refinement. In the ECAP process for solid and powder metals, knowledge of the internal stress, strain and strain rate distribution is fundamental to the determination of the optimum process conditions for a given material. The properties of the ECAP processed solid and powder materials are strongly dependent on the shear plastic deformation behavior during ECAP, which is controlled mainly by die geometry, material properties, and process conditions. In this study, we investigated the consolidation, plastic deformation and microstructure evolution behaviour of the powder compact during ECAP.

A Study on the Microstructural Control of LAS Ceramics (II): Influence of L$Li_2O{cdot}4B_2O_3$ Frit Addition on the Microstructure and Thermal Expansion of ${\beta}$-Spodumene (LAS계 내열충격성 재료의 미세구조 제어(II): $Li_2O{cdot}4B_2O_3$ 프릿트 첨가가 ${\beta}$-Spodumene의 미세구조 및 열팽창특성에 미치는 영향)

  • 박정현;김현민;이화선
    • Journal of the Korean Ceramic Society
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    • v.29 no.7
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    • pp.533-538
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    • 1992
  • Effect of Li2O.4B2O frit on the microstructural and thermal expansion behaviour of $\beta$-spodumene ceramics was investigated. With 4.0~8.0 wt.% frit addition, sintering temperature range was enlarged and densification was enhanced through liquid phase sintering. As the amount of frit addition was increased, thermal expansion coefficient was increased to 1.72$\times$10-6$^{\circ}C$-1 of its highest value, which indicated that the increment of thermal expansion coefficient due to the second phase was constrained.

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A Comparative Study of Microstructure and Fracture Behavior in Reaction-Bonded Alumina (반응결합한 알루미나의 미구조와 파괴거동에 대한 비교 연구)

  • 이종호;장복기
    • Journal of the Korean Ceramic Society
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    • v.29 no.7
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    • pp.517-524
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    • 1992
  • For the present study two alumina bodies were prepared. The sinter-aid alumina body(SAA) was made by conventional sinter-process using sintering additives of TiO2 & MgO/CaO and the reaction-bonded alumina (RBA) made from Al-Al2O3 mixed powder. A comparison was made between those two bodies and this investigation seeks to evaluate their microstructure, physical properties and material's reliability as well as their fracture behaviour. In spite of its considerable microstructural densification accompanied by sintering shrinkage, SAA is largely inferior to RBA in fracture strength. However, SAA shows a somewhat higher m-value than RBA in respect to the material's reliability, the Weibull modulus(m). RBA, which has high fracture strength, shows much longer lifetime under static loading than SAA. Though, as with m of fracture strength, the reliability(mt) of lifetime prediction in RBA is less high than of SAA.

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Densification Behaviour and Strengthening of Mullite/Ziroconia Composite with Addition of $ZrO_2$ or $ZrSiO_4$ ($ZrO_2$$ZrSiO_4$ 첨가에 따른 Mullite/Zirconia 복합체의 치밀화 거동 및 강도 증진)

  • 김인섭;이승석;박주석;이경희;이병하
    • Journal of the Korean Ceramic Society
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    • v.36 no.10
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    • pp.1080-1086
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    • 1999
  • Mullite/zirconia composite was synthesized by adding zirconia and Zircon to mixture of Hapcheon kaolin(grade pink A) and aluminium nitrate salt in order to enhance strength of the mullite specimens. Kaolin and aluminium nitrate salt was mixed milled and calcined at 100$0^{\circ}C$ and then 5wt% mullite seed was added to increase mullite content. The influence of the additives(ZrO2 and ZrSiO4) and sintering temperature on the strength of the sintered specimens was investigated. The flexural strength of the specimens containing 10wt% zirconia was enhanced from 150MPa without the additive up to 300MPa after heat treatment at 156$0^{\circ}C$ In the case of addition of 15wt% zircon the strength of the specimens systhesized at 1$600^{\circ}C$ was 225 MPa.

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A Study on the Microstructural Control of LAS Ceramics (III) : Influence of Li2O.4B2O3 Frit Addition on the Microstructure and Thermal Expansion of $\beta$-Spodumene made from Kaolinite (LAS계 내열충격성 재료의 미세구조 제어(III): Li2O.4B2O3 첨가가 카올린을 공급원으로하여 합성한 $\beta$-Spodumene의 미세구조 및 열팽창특성에 미치는 영향)

  • 박정현;김현민;이화선
    • Journal of the Korean Ceramic Society
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    • v.29 no.8
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    • pp.646-650
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    • 1992
  • Effect of Li2O.4B2O3 frit addition on microstructural and thermal expansion behaviour of the $\beta$-spodumene ceramics made from kaolinite was investigated. With 2.0~4.0 wt% frit addition, the densification by liquid phase sintering caused low water absorption below 3% and enhancement of beding strength. As the amount of frit addition was increased, thermal expansion coefficient was increased to large scale, but in 2 wt% frit addition, its thermal expansion coefficient was constrained to 1.92$\times$10-6$^{\circ}C$-1.

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A Compression Behavior of Semi-Solid Material and Finite Element Analysis Considering Flow of Liquid Phase (반응용재료의 압축거동 및 액상의 유동을 고려한 유한요소해석)

  • Gang, Chung-Gil;Yun, Jong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3715-3727
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    • 1996
  • Compression behavior of semi-solid aluminum alloys with controlled solid fractions was investigated in the present study. The stress and strain relationships were obtained from the compression test. Variations of the solid fraction distribution and the material behaviour were investigated for various friction coeffieiants and die speedsd. For a finite element analysis, the semi-solid material was described by a compressible regid viscoplastic model for the solid region and darcy's law for the liquid region. The computed results were compared with experimental data for the validity of the yield criteria.