• 디지털콘텐츠학회 논문지
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• 제13권4호
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• pp.609-616
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• 2012

플랜트 프로젝트의 배관공사는 플랜트 설비의 중요한 공종(工種)이다. 종래에는 시공 현장에서 작업자가 수백장의 배관스풀 도면과 문서를 가지고 다니면서 설치 확인 내용을 기록하고, 현장사무실에서 기록한 사항을 다시 시스템에 입력 혹은 문서작성을 해야 하기 때문에 중복 업무가 발생하여 배관 공사의 효율성 저하 및 공기지연을 초래한다. 또한, 각각 다른 장소에서 각 다른 작업자가 설치 이력 관리 업무를 수행하기 때문에 통합적인 공정관리를 하려면 전체적인 공기가 많이 소요된다는 문제점이 있다. 따라서 본 논문에서는 배관스풀마다 서로 다른 QR Code를 부착하고 배관공사중에 배관스풀의 이력을 유무선망과 연계하여 QR Code로 통합 관리하는 안드로이드 어플리케이션을 구현하고자 한다.

• Corrosion Science and Technology
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• 제11권6호
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• pp.218-224
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• 2012

Liquid droplet impingement erosion (LDIE) known to be generated in aircraft and turbine blades is recently appeared in nuclear piping. UT thickness measurements with both A-scan and B-scan UT inspection equipments were performed for a component estimated as susceptible to LDIE in feedwater heater vent system. The thickness data measured with B-Scan equipment were compared with those of A-Scan. Thermal hydraulic analysis based on ANSYS FLUENT code was performed to analyze the behavior of liquid droplets inside piping. The wall thinning rate and residual lifetime based on both existing Sanchez-Caldera equation and measuring data were also calculated to identify the applicability of the existing equation to the LDIE management of nuclear piping. Because Sanchez-Caldera equation do not consider the feature of magnetite formed inside piping, droplet size, colliding frequency, the development of new evaluation method urgently needs to manage the pipe wall thinning caused by LDIE.

• 한국해양공학회지
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• 제34권3호
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• pp.217-226
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• 2020

An offshore plant is an offshore platform that can process oil and gas resources in rough seas with a poor working environment. Moreover, it is a complex structure with different types of offshore facilities and a large amount of outfitting that connects different offshore installations. In particular, an enormous amount of various piping materials is installed in a relatively narrow space, and thus, the difficulty of working is relatively high compared to working in ships or ground plants. Generally, when the 3D detailed design is completed, an offshore plant piping process is carried out at the shipyard with ISO 2D fabrication drawings and ISO 2D installation drawings. If a worker wants to understand the three-dimensional piping composition in the working area, he can only use three-dimensional viewers that provide limited functionality. As offshore plant construction progresses, correlating work with predecessors becomes more complicated and rework occurs because of frequent design changes. This viewer function makes it difficult to identify the 3D piping structure of the urgently needed part. This study deals with the process support method based on a system using a 3D simulator to improve the efficiency of the piping process. The 3D simulator is based on the Unity3D engine and can be simulated by considering the classification and priority of 3D models by the piping process in the system. Further, it makes it possible to visualize progress information of the process. In addition, the punch content can be displayed on the 3D model after the pipe inspection. Finally, in supporting the data in relation to the piping process, it is considered that 3D-simulator-supported piping installing could improve the work efficiency by more than 99% compared to the existing method.

• 대한조선학회논문집
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• 제55권2호
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• pp.124-135
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• 2018

In order to secure manufacturing competitiveness of offshore plants, piping process is one of the most important processes. This study is about the design of management system for piping materials manufacturing of the offshore plant. As a result of the study, we analyzed the system and algorithms needed for the processing of piping material products and designed the structure of the entire management system. We conducted a process analysis of the design, manufacturing and installation processes. And also we proposed a system structure to improve the various problems that have come out. We also proposed an algorithm to determine the delivery order of the pipe spools, and proposed a raw material management system for the manufacturing of the pipe spools. And we designed a manufacturing process management system to manage the risk of pipe materials delivery. And finally we proposed a data structure for the installation process management system. The data structures and algorithms were actually implemented, and applied the actual process data to verify the effect of the system.

• 대한조선학회논문집
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• 제56권2호
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• pp.143-151
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• 2019

This study describes a method for analyzing log data generated in a process using process mining techniques. A system for collecting and analyzing a large amount of log data generated in the process of manufacturing an offshore plant piping material was constructed. The analyzed data was visualized through various methods. Through the analysis of the process model, it was evaluated whether the process performance was correctly input. Through the pattern analysis of the log data, it is possible to check beforehand whether the problem process occurred. In addition, we analyzed the process performance data of partner companies and identified the load of their processes. These data can be used as reference data for pipe production allocation. Real-time decision-making is required to cope with the various variances that arise in offshore plant production. To do this, we have built a system that can analyze the log data of real - time system and make decisions.

• 한국지진공학회논문집
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• 제17권1호
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• pp.21-31
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• 2013

In this study, dynamic characteristics and seismic capacity of the nuclear power plant piping system are evaluated by model test results using multi-platform shake table. The model is 21.2 m long and consists of straight pipes, elbows, and reducers. The stainless steel pipe diameters are 60.3 mm (2 in.) and 88.9 mm (3 in.) and the system was assembled in accordance with ASME code criteria. The dynamic characteristics such as natural frequency, damping and acceleration responses of the piping system were estimated using the measured acceleration, displacement and strain data. The natural frequencies of the specimen were not changed significantly before and after the testing and the failure and leakage of the piping system was not observed until the final excitation. The damping ratio was estimated in the range of 3.13 ~ 4.98 % and it is found that the allowable stress(345 MPa) according to ASME criteria is 2.5 times larger than the measured maximum stress (138 MPa) of the piping system even under the maximum excitation level of this test.

• Nuclear Engineering and Technology
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• 제54권5호
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• pp.1712-1725
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• 2022

For improving the seismic performance of the nuclear power plant (NPP) piping system, attempts have been made to apply a dynamic absorber (DA). However, the current piping DA design method is limited because it cannot provide the globally optimum values for the target design seismic loading. Therefore, this study proposes a seismic time history analysis-based DA optimal design method for piping. To this end, the Kriging approach is introduced to reduce the numerical cost required for seismic time history analyses. The appropriate design of the experiment method is used to increase the efficiency in securing response data. A gradient-based method is used to efficiently deal with the multi-dimensional unconstrained optimization problem of the DA optimal design. As a result, the proposed method showed an excellent response reduction effect in several responses compared to other optimal design methods. The proposed method showed that the average response reduction rate was about 9% less at the maximum acceleration, about 5% less at the maximum value of the response spectrum, about 9% less at the maximum relative displacement, and about 4% less at the maximum combined stress compared to existing optimal design methods. Therefore, the proposed method enables an effective optimal DA design method for mitigating seismic response in NPP piping in the future.

• 한국산학기술학회논문지
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• 제18권3호
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• pp.600-608
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• 2017

제체 내 누수와 관련이 있는 파이핑(piping) 현상은 제방 내에 큰 공동이나 수로를 만들어 제체의 붕괴 및 부등 침하를 일으키고 최종적으로 하천제방의 붕괴를 초래한다. 따라서 파이핑 현상에 의한 제방 붕괴에 적절하게 대응하고, 이에 대한 적절한 대책공법을 마련하기 위해서는 파이핑 현상에 의한 제방 붕괴 메카니즘을 분석할 필요가 있다. 이 연구에서는 축소 모형시험과 대형 모형시험을 수행하여 파이핑에 의한 제방 붕괴 형상 및 메카니즘을 분석하였으며, 침투압 시험을 수행하여 파이핑 대책공법으로 제안된 Hydraulic well의 침투압 분포 특성을 평가하였다. 연구 결과, 축소 모형시험을 통해 파이핑 안전율이 낮을수록 제방 붕괴 형상이 뚜렷하게 나타났으며, 대형 모형시험에서는 파이핑으로 인한 제방의 국부적인 손상 유형을 파악할 수 있었다. 또한 Hydraulic well의 침투압 시험을 통해 well의 중심 아래에서 파이핑 억제 효과가 가장 큰 것으로 평가되었다. 연구 결과의 신뢰성을 향상시키기 위해서 다양하고 연계성이 있는 모형시험 조건을 적용한 추가연구가 필요하지만, 이 연구는 파이핑에 의한 제방 붕괴 메카니즘 분석 및 대책공법 마련에 대한 기초 연구자료로 활용이 가능하다고 판단된다.

• 플랜트 저널
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• 제11권1호
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• pp.39-49
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• 2015

본 연구는 석유화학 플랜트 설계, 구매 시공에 직간접적으로 많은 영향을 주는 배관자재의 관리 효율성을 높이기 위하여 자재 코드 및 자재관리 시스템의 근간이 되는 배관자재 코드 분류체계를 개선하였다. 기존 배관자재 코드 분류체계를 개선하기 위하여 내재된 문제점을 자세히 파악하고 국내외 대형 EPC 기업의 배관자재 코드 분류체계 특징을 조사하였으며, 최근 대형화, 전문화 되어가는 프로젝트의 특성을 고려하여 개선 방향을 설정하였다. 배관 자재별 특성에 맞는 코드분류체계를 정의하고, 표준 속성을 추가하고, 신규 자재 및 재질을 고려한 코드 자릿수 확장 및 계층적 분류 구조를 통하여 효율적 배관 자재관리를 위한 배관 자재 코드 분류체계의 개선 구조를 도출하였다. 개선된 배관자재 코드 분류체계를 수행중인 프로젝트에 적용한 결과, 자재 구매사양서의 재 작업률이 평균 4.98%에서 2.48%로 감소하였으며, 3차원설계에서 요구되는 배관 형상 구축 작업시간이 기존 평균 작업인원 2명이 6개월 소요 되었으나, 1명이 4개월로 67% 감소 효과를 가져왔다. 또한 피라미드 코드 구조를 통하여 전사 자재관리 시스템과 연동되어 구매, 견적 등 유관 부서에서 다양한 데이터를 축적하고 내부 경영관리 의사결정을 위한 프로젝트 분석에 활용할 수 있게 되었다.

• 설비공학논문집
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• 제24권5호
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• pp.428-432
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• 2012

In the waste collection system, living waste is collected through the piping network. There are many confluent pipes in a piping network. These confluent pipes were often clogged up with waste. The optimal configuration of the confluent pipes has been defined by the design guide. However, nobody know how this design guide were determined. Therefore, in this paper, we found the design data for the confluent pipe configuration in order to avoid the waste clogging in a piping network. The distance between connected point on the confluent pipes should be longer than the previous design guide.