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Development of a Portable Welding Robot for Welding Jobs in Ship Blocks (조선소의 대형블록 용접을 위한 인력 운반형 용접로봇 개발)

  • Park, Juyi;Kim, Jin-Wook;Kim, Jung-Min;Kim, Ji-Yoon;Kim, Woongji;Kim, Soo-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.7
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    • pp.760-766
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    • 2014
  • This paper represents a portable robot for use in the welding process of the double hulls in shipbuilding yards. It has 5 degrees of freedom and 3kg of payload. Its body weight is 17.3 [kg] so that human workers can carry it by hand to the work place. Its body is mainly made of magnesium and aluminum alloys. Since the robot is placed about 25m apart from its controller, EtherCAT is adopted for reliable connection between the robot and controller through a single light cable. RTX real-time kernel and KPA EtherCAT master are used to control the robot on a Windows XP environment. The performance of the developed robot is satisfactory to the requirement in welding tasks of U-type cells in shipbuilding yards.

Structural Safety Evaluation for 75,000 TDW Chemical Tanker Applied Common Structural Rules (CSR을 적용한 75,000 TDW 화학제품 운반선의 구조 안전성 평가)

  • Sim, Ye-Eun;Haa, Chung-In;Nam Gung, Mun;Kim, Gi-Jae;Lee, Kyung-Seok;Kim, Man-Soo
    • Special Issue of the Society of Naval Architects of Korea
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    • 2013.12a
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    • pp.1-7
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    • 2013
  • In past decades, a maximum standard vessel size for chemical tankers is not normally larger than 55,000 TDW due to the characteristic of chemical product shipment which is so variable but small quantity unlike single product carries such as crude oil tankers. These days, as demand of very large chemical tanker is rising due to the change of market trend of chemical product shipment, 75,000 TDW class chemical tanker has been developed. The newly developed vessel's structure has been designed based on CSR (Common Structural Rule) for double hull oil tankers (hereafter CSR) published by IACS (International Association of Classification Societies). However, due to the large difference from typical oil tankers, many items should be specially considered such as on deck transverse and corrugated bulkheads. In addition, two longitudinal bulkheads without upper stool have been constructed in order to maximise the number of cargo tanks and the volume of each cargo tanks. In this study, key word of the vessel has been briefly reviewed and the structural reliability of the proposed vessel has been investigated.

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Structural Strength and Fatigue Strength Assessment for Fore/Aft Cargo Hold of 60m Beam VLCC (60m Beam VLCC Fore/Aft Cargo Hold에 대한 구조 안정성 및 피로강도 평가)

  • Lee Sang-Woo;Choi J.H.;Kim M.S.;Kim M.S.;Lee Y.M.;Kim K.S.
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.84-89
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    • 2005
  • The double hull VLCC(Very Large Crude Oil Tanker) have been designed to have each four(4) longitudinal bulkheads and transverse bulkheads in general. Actually, the inside longitudinal bulkheads among four(4) longitudinal bulkheads, which are extended up to the end of the aft cargo hold for continuity of the members, have been designed with knuckled type inboard due to the narrowed hull shape at bottom region, but sometimes the straight type of longitudinal bulkheads were adopted based on the degree of the hull lines shape. However, regardless the type of longitudinal bulkheads, inside and outside longitudinal bulkheads conflict each other in aft cargo hold region This makes the structure more complex thus giving difficulties to structural design and production. Recently, a vessel of straight type was reported to have cracks on bracket end and tripping bracket toe in aft cargo hold region. As a solution to this problem, in designing the first 60m Beam VLCC, DSME developed a new cargo hold structure which is good in production and structural point of view by structural strength and fatigue analysis of fore and aft cargo hold.

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Development of Automatic Pipe ISO-Drawing and BOM Generation System (배관 제작, 설치 ISO 도면 및 BOM 정보 자동 생성 시스템 개발)

  • Woo IlGuk;Kim ShinHyung;Heo CheoIEun;Cho YongNam;Gu JaMin;Kim Daejin
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.127-133
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    • 2005
  • DSME has successfully developed the unified CAD system (DACOS) for the commercial ship based on its design know-how accumulated for several years. Currently, DSME is expanding the unified CAD system to plant and special ship design. In this paper, the development of pipe design, especially, isometric drawing and BOM(Bill of Material) generation will be introduced isometric drawing and BOM generation are major activities of pipe design in shipbuilding. The drawing is used for pipe construction and installation while the BOM is used for purchasing and manufacturing pipe line. These activities are time-consuming and tedious jobs done by designers because the drawing should be generated as a non-scaled symbolized drawing that can be easily understood and the BOM information should be extracted without mistake. Therefore, we implemented automatic isometric drawing and 80M generation system for pipe design. In this paper, the developed system and the used technology will as well be introduced and a design output in a plant project as an applied example will be illustrated.

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Repair Procedure and Structural Strength Analysis to Damage of Moon-Pool Structure for Drillship During Construction (드릴쉽 건조 중 문풀 구조 수정 작업 및 구조적 안정성 검토)

  • Yoo, In-Sang;Sohn, Sang-Young;Baek, Seung-Jung;Choi, Young-Lack;Yoo, Hae-Kun;Yoon, Ki-Jeong
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.12-16
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    • 2011
  • During the shipbuilding construction, the repair works will be occurred by various reasons such as the natural disaster, mistakes of engineers or workers, defect of material, and so on. The one of the engineer's responsibilities is to design considering every possibility and to prevent the repair works due to the mistakes during construction stages, but actually it is very difficult and impossible to avoid every mistake. However, it is also the responsibility of engineers to find the best solution for the unavoidable mistakes which is to maintain the capacity of vessel and guarantee the safety for the repair works considering the construction schedules and economic cost. In this paper, it will be introduced the brief of repair works to the structural damage of the moon-pool structure in drillship which is built in our shipyard. For the verification of the structural strength, the fatigue analysis has been carried out based on the guide of Classification society. Furthermore, the modifications of structure design and welding procedure have been applied to avoid the stress concentration in the moon-pool structure.

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