• Title/Summary/Keyword: Cylindrical Cup

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Experimental Formability Investigation for FSW Sheets with Respect to Base Material's Directional Combination (모재의 방향성에 따른 마찰교반용접 판재의 성형성에 관한 실험적 연구)

  • Kim, Dae-Yong;Lee, Won-Oh;Kim, June-Hyung;Kim, Chong-Min;Chung, Kwan-Soo
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.73-79
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    • 2009
  • In order to investigate the formability of friction stir welded(FSW) tailor welded blanks(TWB) with respect to the base material's directional combination, aluminum alloy AA6111-T4 sheets were welded with three different conjoining types: RD-RD, TD-RD and TD-TD. Here, RD and TD represent rolling and transverse directions, respectively. For experimental formability study, three tests with gradual complexity were performed: the simple tension test with various weld line directions for uni-axial elongation, the hemisphere dome stretching test for biaxial stretching and the cylindrical cup deep drawing test. As a result, all three forming tests showed that RD-RD type samples exhibited the best formability, while TD-TD type sheets showed the least formability performance.

Analysis of Deformation Characteristics for Deep Drawing of Laser-welded Dlank (레이저 용접 소재의 디프 드로잉 성형특성 해석)

  • Kim, Yeong-Seok;Ha, Dong-Ho;Jeong, Gi-Jo;Seo, Man-Seok
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.519-529
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    • 1998
  • In automotive industries the stamping of laser-welded blank gives many merits which bring about dimensional accuracy, strong body assembly and high productivity. However the welding of blanks with different thickness or/and different strength materials introduces many challenging formability problems for process development and tool design. in this paper the deformation characteristics for deep drawing process of laser-welded blank with different thickness sheets are investigated by experiment as well as by FEM simulation. The blank holding force ratio to avoid the movement of weld line was suggested and compared with the experimental result for cylindrical and rectangular cup drawing process. The optimal location of weld line in laser-welded blank with different thickness sheets is calculated to compensate for the movement of weld line on deep drawing process. In addition the effect of location of weld line on formability is clarified using FEM simulation.

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Spring-back prediction for sheet metal forming process using hybrid membrane/shell method (하이브리드 박막/쉘 방법을 이용한 박판성형공정의 스프링백 해석)

  • F. Pourboghrat
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.62-65
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    • 1999
  • To reduce the cost of finite element analyses for sheet forming a 3D hybrid membrance/sheel method has been developed to study the springback of anisotropic sheet metals. in the hybrid method the bending strains and stresses were analytically calculated as post-processing using incremental shapes of the sheet obtained previously from the membrane finite element analysis. To calculate springback a shell finite element model was used to unload the final shape of the sheet obtained from the membran code and the stresses and strains that were calculated analytically. For verification the hybrid method was applied to predict the springback of a 2036-T4 aluminum square blank formed into a cylindrical cup. the springback predictions obtained with the hybrid method was in good agreement with results obtained using a full shell model to simulateboth loading an unloading and the experimentally measured data. The CPU time saving with the hybrid method over the full shell model was 75% for the punch stretching problem.

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Internodal Vessel Elements of Some Malvaceae

  • Inamdar, J.A.;Bhat, R. Balakrishna;Rao, T.V. Ramana
    • Journal of Plant Biology
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    • v.26 no.1
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    • pp.7-16
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    • 1983
  • Internodal vessel elements are studied in 20 genera, 75 species and 33 cultivars of Hibiscus rosa-sinensis belong to the Malvaceae. The minimum and maximum length and diameter range from 79~466 and 14~88 ${\mu}{\textrm}{m}$, respectively. The vessel elements are either cylindrical, fusiform, conical, clavate, oval, column-, drum-, fish and cup-like or erratic. Perforation plates are exclusively simple in all the species investigated, except occasionally scalariform in varieties of Hibiscus rosa-sinensis. In most of the species studied vessel elements have predominantly two perforation plates or occasionally one and three. Adjacen side wall thickening is commonly simple and border pitted, mixed, scalariform, helical and reticulate. The vessel elements vary in their size, shape, number and inclination of perforation plates and adjacent wall thickening.

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Sclerotinia Rot of Broad Bean (Vicia faba) Caused by Sclerotinia sclerotiorum (Sclerotinia sclerotiorum에 의한 잠두 균핵병)

  • Kwon, Jin-Hyeuk;Bae, Yeoung-Seuk
    • Research in Plant Disease
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    • v.13 no.2
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    • pp.115-118
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    • 2007
  • Sclerotinia rot occurred on the stem and pod of broad bean (Vicia faba) at Gyeongsangnam-do Agricultural Research and Extension Services in Korea from 2004 to 2006. The infected plants showed the typical symptoms; wilted, water-soaked, rotted and eventually died. The colony of the isolated fungus on PDA was white to faintly gray color. Apothecia were cup-shaped and $5{\sim}10\;mm$ in size. Asci were cylindrical in shape and $90{\sim}180{\times}8{\sim}12\;{\mu}m$ in size. Ascospores were ellipsoid and $8{\sim}12{\times}4{\sim}6\;{\mu}m$ in size. Sclerotia formed on the PDA were globose to cylindrical or irregular in shape with black color. The optimum temperature for mycelial growth was $25^{\circ}C$ and sclerotia formation was at $20^{\circ}C$ on PDA. This is the first report on sclerotinia rot of broad bean (Vicia faba) caused by Sclerotinia sclerotiorum (Lib.) do Bary in Korea.

Sclerotinia Rot of Obedient plant (Physostegia virginiaqna) Caused by Sclerotinia sclerotiorum (Sclerotinia sclerotiorum에 의한 꽃범의 꼬리 균핵병)

  • Kwon, Jin-Hyeuk;Park, Chang-Seuk
    • Research in Plant Disease
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    • v.9 no.1
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    • pp.28-31
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    • 2003
  • A sclerotinia rot was occurred on the stems of Obedient plant (Physostegia virginiaqna) grown in the exhibition field of Gyeongsangnam-do Agricultural Research and Extension Services, Korea in 2002. The typical symptoms of the disease were that the infected leaves and stems, at first, became dark green, then watery and soft rotted, later, White fluffy mycelia formed on the lesion developed black sclerotia, later, Sclerotia formed on the plants and PDA medium were globose to cylindrical or irregular in shape and 1.0~10.3$\times$1.0~8.4 mm in size. Aphothecia were cup-shape with numerous asci and 0.8~1.8 cm in diameter, Asci were cylindrical in shape and 84~286$\times$4.7~26.3 ${\mu}{\textrm}{m}$ in size. Ascospores were one cell hyaline, ellipsoid to ovoid in shape, and 7.6~12.8$\times$3.4~6.2 ${\mu}{\textrm}{m}$ in size. The optimum temperature far mycelial growth was $25^{\circ}C$. This is the first report on the sclerotinia rot of Physostegia virginiaqna caused by Sclerotinia sclerotiorum in Korea.

Sclerotinia Rot of Fatsia japonica Caused by Sclerotinia sclerotiorum (Sclerotinia sclerotiorum에 의한 팔손이 균핵병)

  • Kwon Jin-Hyeuk
    • Research in Plant Disease
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    • v.12 no.2
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    • pp.122-124
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    • 2006
  • Sclerotinia rot was occurred on the leaf and stem of Fatsia japonica in Geoje city, Gyeongnam province in Korea from 2004 to 2005. The typical symptom of the disease was water-soaked infected leaves and stems. The colony of the isolated fungus was white to faintly gray in color. Apothecia were cup-shaped with numerous asci and $0.8{\sim}1.3 cm$ in size. Asci were cylindrical in shape and $70{\sim}220{\times}4{\sim}18{\mu}m$ in size. Ascospores were aseptate, hyaline, ellipsoid in shape, and $6{\sim}12{\times}4{\sim}6{\mu}m$ in size. Sclerotia formed on the plants and PDA medium were globose to cylindrical or irregular in shape, black in color. The optimum temperature for mycelial growth was $25^{\circ}C$. This is the first report on the Sclerotinia rot of Fatsia japonica caused by Sclerotinia sclerotiorum in Korea.

Elastic-Plastic Implicit Finite Element Method Considering Planar Anisotropy for Complicated Sheet Metal Forming Processes (탄소성 내연적 유한요소법을 이용한 평면 이방성 박판의 성형공정해석)

  • Yun, Jeong-Hwan;Kim, Jong-Bong;Yang, Dong-Yeol;Jeong, Gwan-Su
    • Transactions of Materials Processing
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    • v.7 no.3
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    • pp.233-245
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    • 1998
  • A new approach has been proposed for the incremental analysis of the nonsteady state large deformation of planar anisotropic elastic-plastic sheet forming. A mathematical brief review of a constitutive law for the incremental deformation theory has been presented from flow theory using the minimum plastic work path for elastic-plastic material. Since the material embedded coordinate system(Lagrangian quantity) is used in the proposed theory the stress integration procedure is completely objective. A new return mapping algorithm has been also developed from the general midpoint rule so as to achieve numerically large strain increment by successive control of yield function residuals. Some numerical tests for the return mapping algorithm were performed using Barlat's six component anisotropic stress potential. Performance of the proposed algorithm was shown to be good and stable for a large strain increment, For planar anisotropic sheet forming updating algorithm of planar anisotropic axes has been newly proposed. In order to show the effectiveness and validity of the present formulation earing simulation for a cylindrical cup drawing and front fender stamping analysis are performed. From the results it has been shown that the present formulation can provide a good basis for analysis for analysis of elastic-plastic sheet metal forming processes.

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A Study on the Drawability of Clad Sheet Metal (STS304-A1050-STS304) by Warm Draw Die (온간금형에 의한 클래드판재(STS304-A1050-STS304)의 드로잉성 연구)

  • Ryu H. Y.;Kim J. H.;Ryu J. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.136-143
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    • 2002
  • Warm draw die technique which is one of the new forming technologies to improve formability of sheet metal is applied to the cylindrical and square cup drawing of stainless-aluminum clad sheets. In experiments the temperature of die and blank holder is varied from room temperature to $180^{\circ}C$, while the punch is cooled by circulation of coolant to increase the fracture strength of workpiece on the punch comer area. Test materials chosen for experiments are STS304-A1050-STS304 clad sheets. Teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ratio and relative drawing depth as well as quality of drawn cups(distribution of thickness)are investigated and validity of warm drawing process is also discussed. No separation between each laminated material after drawing occurred through inspection by microscope as well as application of penetrant remover and bond strength test. Therefore, warm forming technique was confirmed to give better results in deep drawing of stainless clad sheet metal.

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Finite Element Inverse Analysis of the Deep Drawing Process Considering Bending History (굽힘이력을 고려한 딥드로잉공정의 유한요소역해석)

  • Huh, J.;Yoon, J.H.;Bao, Y.D.;Huh, H.
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.590-595
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    • 2007
  • This paper introduces a new approach to take account of bending history in finite element inverse analysis during sheet metal forming process. A modified membrane element was adopted for finite element inverse analysis so that bending-unbending energy was additionally imposed in the total plastic energy, predicting bending-unbending regions using the geometry of the final shape and tools. An algorithm was applied to a cylindrical cup deep drawing process. The blank shape and the distribution of the thickness strain were compared with those obtained from the incremental finite element analysis in order to evaluate the effect of the bending history. The algorithm reduced the difference between the results of the inverse analysis from those of the incremental analysis due to bending history. The analysis was also carried out with the variation of the thickness of the initial blank to investigate the effect of bending deformation. The results showed that the difference was remarkably reduced as the thickness of the initial blank increased. This indicates that the finite element inverse analysis cooperated with the suggested scheme is useful to obtain more accurate results, especially when bending effects are significant.