• 제목/요약/키워드: Cutting automation

검색결과 157건 처리시간 0.025초

컴퓨터 비젼을 이용한 연삭 숫돌의 마멸 검출에 관한 연구 (A Study on the Detection of Wheel Wear by computer vision System)

  • 유은이;사승윤;김영일;유봉환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.119-124
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    • 1994
  • Morden industrial society pursues unmanned system and automation of manufacturing rocess. Abreast with this tendensy, prodution of goods which requires advaned accuracy is increasing as well. According to this, the work sensing time of dressing by monitoring and diagnosis the condition of grinding, which is the representative way in accurate manufacturing, is a important work to prevent serios damages which affect grinding process or products by wearing wheel. Computer vision system is composed, so that grind wheel wurface was acquired by CCD camera and the change of cutting is composed. Then we used autometic threshoding technique from histogram as a way of deviding cutting edge which is used in manufacturing from the other parts. As a result, we are trying to approach unmanned system and sutomation by deciding more accurate time of dressing and by visualizing behavior of grinding wheel by marking use of computer vision.

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채터진동의 인프로세스 감시를 위한 실시간 복합계측 시스템(1) (Real-time Multi-sensing System for In-process monitoring of Chatter Vibration(l))

  • 김정석;강명창;박철
    • 한국정밀공학회지
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    • 제12권10호
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    • pp.50-56
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    • 1995
  • Chatter Vibration is an unwanted phenomenon in metal cutting and it always affects surface finish, tool life, machine life and the productivity of machining process. The real-time detection of the chatter vibration is is necessarily required to automation system. In this study, we constructed the multi-sensing system using Tool Dynamometer, Accelermeter and AE sensor. Especially, Acoustic Emission(AE) generated during turning was investigated the possibility for real-time detection of chatter vibration. Turning experiments were performed using carbide insert tip under realistic cutting conditions and tapered workpiece of SM45C. Consquently, the real-time detection using multi-sensing system can be used for Inprocess monitoring of chatter vibration.

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연삭가공조건에 따른 티타늄 합금의 물성치 향상에 관한 연구 (A Study on the Improvement of Physical Properties for Titanium Alloy by the Grinding Conditions)

  • 김원일;이윤경;왕덕현;허순
    • 한국산업융합학회 논문집
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    • 제4권3호
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    • pp.237-242
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    • 2001
  • Ti-6Al-4V alloy can be obtained the stability of organization and product treasure, the evaluation of the cutting ability and the mechanical characteristics after the heat treatment of annealing, solution and aging. The difficulty in machining titanium alloy is how treat the heat generated during the process. Because the heat conductivity of titanium alloy is regardfully low, the heat generated during grinding is accumulated in workpiece. and it causes the increasing of grinding wheel grits' wear and makes the ground surface rough. So, these characteristics in grinding of titanium alloy will change the mechanical properties of the titanium alloy. From this study. the mechanical characteristics of annealed one and solution and aging one treated Ti-6Al-4V alloy after grinding was concerned with checking out the bending strength and hardness. For the result, both of bending strength and hardness were increased at the burned area on the surface. Roughness value was remarkably high at the table speed of 10m/min.

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자동차 부품의 로봇 처리 시스템을 위한 3D 비전 구현 (3D Vision Implementation for Robotic Handling System of Automotive Parts)

  • 남지훈;양원옥;박수현;김남국;송철기;이호성
    • 한국기계가공학회지
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    • 제21권4호
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    • pp.60-69
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    • 2022
  • To keep pace with Industry 4.0, it is imperative for companies to redesign their working environments by adopting robotic automation systems. Automation lines are facilitating the latest cutting-edge technologies, such as 3D vision and industrial robots, to outdo competitors by reducing costs. Considering the nature of the manufacturing industry, a time-saving workflow and smooth linkwork between processes is vital. At Dellics, without any additional new installation in the automation lines, only a few improvements to the working process could raise productivity. Three requirements are the development of gripping technology by utilizing a 3D vision system for the recognition of the material shape and location, research on lighting projectors to target long distances and high illumination, and testing of algorithms/software to improve measurement accuracy and identify products. With some of the functional requisites mentioned above, improved robotic automation systems should provide an improved working environment to maximize overall production efficiency. In this article, the ways in which such a system can become the groundwork for establishing an unmanned working infrastructure are discussed.

An Adaptive Input Data Space Parting Solution to the Synthesis of N euro- Fuzzy Models

  • Nguyen, Sy Dzung;Ngo, Kieu Nhi
    • International Journal of Control, Automation, and Systems
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    • 제6권6호
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    • pp.928-938
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    • 2008
  • This study presents an approach for approximation an unknown function from a numerical data set based on the synthesis of a neuro-fuzzy model. An adaptive input data space parting method, which is used for building hyperbox-shaped clusters in the input data space, is proposed. Each data cluster is implemented here as a fuzzy set using a membership function MF with a hyperbox core that is constructed from a min vertex and a max vertex. The focus of interest in proposed approach is to increase degree of fit between characteristics of the given numerical data set and the established fuzzy sets used to approximate it. A new cutting procedure, named NCP, is proposed. The NCP is an adaptive cutting procedure using a pure function $\Psi$ and a penalty function $\tau$ for direction the input data space parting process. New algorithms named CSHL, HLM1 and HLM2 are presented. The first new algorithm, CSHL, built based on the cutting procedure NCP, is used to create hyperbox-shaped data clusters. The second and the third algorithm are used to establish adaptive neuro- fuzzy inference systems. A series of numerical experiments are performed to assess the efficiency of the proposed approach.

정면밀링 가공시 실시간 공구파손검출에 관한 실험적 연구 (An Experimental Study on the Real-Time Tool Breakage Detection in teh Face Milling)

  • 김영일;사승윤;최영규;유봉환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.9-14
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    • 1994
  • The modern CNC machine require increasingly an exact monitoring and control of cutting process. They are to make final taret which construct full automation factories as unmanned system. In this study, we decided that we develop new techique to monitor and detect tool breakage on the machining operation using face milling machine with multi-point throwaway tips. The technology in which the tool is illuminated by an beam of Laser is used by image of tool fracture through CCD camera.

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절단자동화를 위한 웹 기반의 NC 포스트프로세서 (An Web Based NC PostProcessor for Cutting Automation)

  • 류갑상
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2013년도 춘계학술발표대회
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    • pp.1113-1115
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    • 2013
  • NC 포스트프로세서는 CAD/CAM시스템에서 생성된 공구경로데이터 파일을 입력받아 NC공작기계를 구동시킬 수 있는 공작기계 제어데이터 파일로 변환해 주는 소프트웨어이다. 본 논문에서는 범용 NC 포스트프로세서를 웹에서 실행될 수 있도록 구현한 내용을 기술하고 있다. 사용자가 웹에 접속하여 NC 콘트롤러의 사양 및 매개변수를 설정해주면 절단에 사용할 NC파일이 자동 생성된다. 개발된 본 시스템을 사용하면 고가의 전용 NC 포스트포로세서 구입에 소요되는 비용을 줄일 있어 생산성 향상에 기여할 수 있다.

스프링 격발형 생검총 구조를 가진 생검 시술 자동화 로봇 말단장치 (A Robot End-effector for Biopsy Procedure Automation with Spring-Triggered Biopsy Gun Mechanism)

  • 원종석;문영진;박상훈;최재순
    • 제어로봇시스템학회논문지
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    • 제22권8호
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    • pp.590-596
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    • 2016
  • Biopsy is a typical needle type intervention procedure performed under radiographic image equipment such as computed tomography (CT) and cone-beam CT. This minimal invasive procedure is a simple and effective way for identifying cancerous condition of a suspicious tissue but radiation exposure for the patients and interventional radiologists is a critical problem. In order to overcome such trouble and improve accuracy in targeting of the needle, there have been various attempts using robot technology. Those devices and systems, however, are not for full procedure automation in biopsy without consideration for tissue sampling task. A robotic end-effector of a master-slave tele-operated needle type intervention robot system has been proposed to perform entire biopsy procedure by the authors. However, motorized sampling adopted in the device has different cutting speed from that of biopsy guns used in the conventional way. This paper presents the design of a novel robotic mechanism and protocol for the automation of biopsy procedure using spring-triggered biopsy gun mechanism. An experimental prototype has been successfully fabricated and shown its feasibility of the automated biopsy sequence.

A technique for predicting the cutting points of fish for the target weight using AI machine vision

  • Jang, Yong-hun;Lee, Myung-sub
    • 한국컴퓨터정보학회논문지
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    • 제27권4호
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    • pp.27-36
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    • 2022
  • 본 논문에서는 이러한 어류 가공 현장의 문제점을 개선하기 위해서 AI 머신 비전을 이용한 어류의 목표 중량 절단 예측기법을 제안한다. 제안하는 방법은 먼저 입력된 물고기의 평면도와 정면도를 촬영하여 이미지기반의 전처리를 수행한다. 그런 다음 RANSAC(RANdom SAMmple Consensus)를 사용하여 어류의 윤곽선을 추출한 다음 3D 모델링을 사용하여 물고기의 3D 외부 정보를 추출한다. 이어서 추출된 3차원 특징 정보와 측정된 중량 정보를 머신러닝하여 목표 중량에 대한 절단 지점을 예측하기 위한 신경망 모델을 생성한다. 마지막으로 제안기법을 통해 예측된 절단 지점으로 직접 절단한 뒤 그 중량을 측정하였다. 그리고 측정된 무게를 목표 무게와 비교하여 MAE(Mean Absolute Error) 와 MRE(Mean Relative Error)와 같은 평가 방법을 사용해 성능을 평가하였다. 그 결과, 목표 중량과 비교해 3% 이내의 평균 오차율을 달성하였다. 제안된 기법은 향후 자동화 시스템과 연계되어 수산업 발전에 크게 기여할 것으로 전망한다.

뿜칠내화피복 작업 자동화시스템을 위한 RTLS 기술 적용에 관한 연구 (A Study on the Application of RTLS Technology for the Automation of Spray-Applied Fire Resistive Covering Work)

  • 김균태
    • 한국건축시공학회지
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    • 제9권5호
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    • pp.79-86
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    • 2009
  • 철골구조에서 뿜칠내화피복재는 화재발생시 철골구조물의 내력이 저하되는 것을 방지하는 중요한 자재이다. 그러나 인력에 의한 작업 등으로 인하여 품질관리가 어렵고, 기능인력의 수급도 용이하지 않으며, 기능인력이 유해한 환경에 노출될 가능성도 높은 실정이다. 일반적으로 이와 같이 품질관리가 어렵고 인체에 유해한 건설작업들은 자동화 장비를 도입함으로써 문제를 어느 정도 완화할 수 있다. 그러나 기존의 건설현장은 환경이 비구조화되어 있기 때문에 장비의 주행이나 작업위치선정 등까지 자동화하기는 매우 어려웠다. 본 연구에서는 뿜칠내화피복 작업을 자동화하기 위한 기초연구로써, 자동화시스템과 첨단기술인 RTLS와의 연계성을 검토하고 내화피복 뿜칠 자동화작업의 시나리오, 시스템 구성요소 등을 제안하였다. 제안된 시스템은 아직 개념단계이므로 많은 제약조건들이 해결되지는 않았으나, 제안된 시스템으로 작업하면 내화피복의 균일한 피복두께를 유지할 수 있으며, 철골 구조물과의 일체성을 확보하며, 내화성능을 향상시킬 수 있을 것으로 기대된다. 또한 내화피복의 품질이 확보됨에 따라, 대형 철골 구조물에 화재가 발생하더라도 일정한 강도를 유지할 수 있어서, 화재의 전이를 방지하는 데에 효과가 있을 것으로 예상된다. 향후에는 첨단 IT인 USN등 첨단 모니터링 기술, BIM기술, 자재의 위치정보 인식기술 등과 연계하여 본 연구를 진행할 예정이다. 이와같은 기술과 본 연구가 연계되면, 국내 건설자동화 수준을 제고시키고, 건설 자원의 효율적 체계적 관리를 통한 비용절감, 공기단축, 정밀시공 등을 구현하는 데에 더욱 기여할 수 있을 것이다.