• Title/Summary/Keyword: Cutting automation

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A Study on the Detection of Wheel Wear by computer vision System (컴퓨터 비젼을 이용한 연삭 숫돌의 마멸 검출에 관한 연구)

  • 유은이;사승윤;김영일;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.119-124
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    • 1994
  • Morden industrial society pursues unmanned system and automation of manufacturing rocess. Abreast with this tendensy, prodution of goods which requires advaned accuracy is increasing as well. According to this, the work sensing time of dressing by monitoring and diagnosis the condition of grinding, which is the representative way in accurate manufacturing, is a important work to prevent serios damages which affect grinding process or products by wearing wheel. Computer vision system is composed, so that grind wheel wurface was acquired by CCD camera and the change of cutting is composed. Then we used autometic threshoding technique from histogram as a way of deviding cutting edge which is used in manufacturing from the other parts. As a result, we are trying to approach unmanned system and sutomation by deciding more accurate time of dressing and by visualizing behavior of grinding wheel by marking use of computer vision.

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Real-time Multi-sensing System for In-process monitoring of Chatter Vibration(l) (채터진동의 인프로세스 감시를 위한 실시간 복합계측 시스템(1))

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Park, Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.50-56
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    • 1995
  • Chatter Vibration is an unwanted phenomenon in metal cutting and it always affects surface finish, tool life, machine life and the productivity of machining process. The real-time detection of the chatter vibration is is necessarily required to automation system. In this study, we constructed the multi-sensing system using Tool Dynamometer, Accelermeter and AE sensor. Especially, Acoustic Emission(AE) generated during turning was investigated the possibility for real-time detection of chatter vibration. Turning experiments were performed using carbide insert tip under realistic cutting conditions and tapered workpiece of SM45C. Consquently, the real-time detection using multi-sensing system can be used for Inprocess monitoring of chatter vibration.

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A Study on the Improvement of Physical Properties for Titanium Alloy by the Grinding Conditions (연삭가공조건에 따른 티타늄 합금의 물성치 향상에 관한 연구)

  • Kim, Won Il;Lee, Yun Kyung;Wang, Duck Hyun;Heo, Soon
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.3
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    • pp.237-242
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    • 2001
  • Ti-6Al-4V alloy can be obtained the stability of organization and product treasure, the evaluation of the cutting ability and the mechanical characteristics after the heat treatment of annealing, solution and aging. The difficulty in machining titanium alloy is how treat the heat generated during the process. Because the heat conductivity of titanium alloy is regardfully low, the heat generated during grinding is accumulated in workpiece. and it causes the increasing of grinding wheel grits' wear and makes the ground surface rough. So, these characteristics in grinding of titanium alloy will change the mechanical properties of the titanium alloy. From this study. the mechanical characteristics of annealed one and solution and aging one treated Ti-6Al-4V alloy after grinding was concerned with checking out the bending strength and hardness. For the result, both of bending strength and hardness were increased at the burned area on the surface. Roughness value was remarkably high at the table speed of 10m/min.

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3D Vision Implementation for Robotic Handling System of Automotive Parts (자동차 부품의 로봇 처리 시스템을 위한 3D 비전 구현)

  • Nam, Ji Hun;Yang, Won Ock;Park, Su Hyeon;Kim, Nam Guk;Song, Chul Ki;Lee, Ho Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.60-69
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    • 2022
  • To keep pace with Industry 4.0, it is imperative for companies to redesign their working environments by adopting robotic automation systems. Automation lines are facilitating the latest cutting-edge technologies, such as 3D vision and industrial robots, to outdo competitors by reducing costs. Considering the nature of the manufacturing industry, a time-saving workflow and smooth linkwork between processes is vital. At Dellics, without any additional new installation in the automation lines, only a few improvements to the working process could raise productivity. Three requirements are the development of gripping technology by utilizing a 3D vision system for the recognition of the material shape and location, research on lighting projectors to target long distances and high illumination, and testing of algorithms/software to improve measurement accuracy and identify products. With some of the functional requisites mentioned above, improved robotic automation systems should provide an improved working environment to maximize overall production efficiency. In this article, the ways in which such a system can become the groundwork for establishing an unmanned working infrastructure are discussed.

An Adaptive Input Data Space Parting Solution to the Synthesis of N euro- Fuzzy Models

  • Nguyen, Sy Dzung;Ngo, Kieu Nhi
    • International Journal of Control, Automation, and Systems
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    • v.6 no.6
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    • pp.928-938
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    • 2008
  • This study presents an approach for approximation an unknown function from a numerical data set based on the synthesis of a neuro-fuzzy model. An adaptive input data space parting method, which is used for building hyperbox-shaped clusters in the input data space, is proposed. Each data cluster is implemented here as a fuzzy set using a membership function MF with a hyperbox core that is constructed from a min vertex and a max vertex. The focus of interest in proposed approach is to increase degree of fit between characteristics of the given numerical data set and the established fuzzy sets used to approximate it. A new cutting procedure, named NCP, is proposed. The NCP is an adaptive cutting procedure using a pure function $\Psi$ and a penalty function $\tau$ for direction the input data space parting process. New algorithms named CSHL, HLM1 and HLM2 are presented. The first new algorithm, CSHL, built based on the cutting procedure NCP, is used to create hyperbox-shaped data clusters. The second and the third algorithm are used to establish adaptive neuro- fuzzy inference systems. A series of numerical experiments are performed to assess the efficiency of the proposed approach.

An Experimental Study on the Real-Time Tool Breakage Detection in teh Face Milling (정면밀링 가공시 실시간 공구파손검출에 관한 실험적 연구)

  • 김영일;사승윤;최영규;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.9-14
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    • 1994
  • The modern CNC machine require increasingly an exact monitoring and control of cutting process. They are to make final taret which construct full automation factories as unmanned system. In this study, we decided that we develop new techique to monitor and detect tool breakage on the machining operation using face milling machine with multi-point throwaway tips. The technology in which the tool is illuminated by an beam of Laser is used by image of tool fracture through CCD camera.

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An Web Based NC PostProcessor for Cutting Automation (절단자동화를 위한 웹 기반의 NC 포스트프로세서)

  • Ryu, Gab-Sang
    • Proceedings of the Korea Information Processing Society Conference
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    • 2013.05a
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    • pp.1113-1115
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    • 2013
  • NC 포스트프로세서는 CAD/CAM시스템에서 생성된 공구경로데이터 파일을 입력받아 NC공작기계를 구동시킬 수 있는 공작기계 제어데이터 파일로 변환해 주는 소프트웨어이다. 본 논문에서는 범용 NC 포스트프로세서를 웹에서 실행될 수 있도록 구현한 내용을 기술하고 있다. 사용자가 웹에 접속하여 NC 콘트롤러의 사양 및 매개변수를 설정해주면 절단에 사용할 NC파일이 자동 생성된다. 개발된 본 시스템을 사용하면 고가의 전용 NC 포스트포로세서 구입에 소요되는 비용을 줄일 있어 생산성 향상에 기여할 수 있다.

A Robot End-effector for Biopsy Procedure Automation with Spring-Triggered Biopsy Gun Mechanism (스프링 격발형 생검총 구조를 가진 생검 시술 자동화 로봇 말단장치)

  • Won, Jong-Seok;Moon, Youngjin;Park, Sang Hoon;Choi, Jaesoon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.8
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    • pp.590-596
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    • 2016
  • Biopsy is a typical needle type intervention procedure performed under radiographic image equipment such as computed tomography (CT) and cone-beam CT. This minimal invasive procedure is a simple and effective way for identifying cancerous condition of a suspicious tissue but radiation exposure for the patients and interventional radiologists is a critical problem. In order to overcome such trouble and improve accuracy in targeting of the needle, there have been various attempts using robot technology. Those devices and systems, however, are not for full procedure automation in biopsy without consideration for tissue sampling task. A robotic end-effector of a master-slave tele-operated needle type intervention robot system has been proposed to perform entire biopsy procedure by the authors. However, motorized sampling adopted in the device has different cutting speed from that of biopsy guns used in the conventional way. This paper presents the design of a novel robotic mechanism and protocol for the automation of biopsy procedure using spring-triggered biopsy gun mechanism. An experimental prototype has been successfully fabricated and shown its feasibility of the automated biopsy sequence.

A technique for predicting the cutting points of fish for the target weight using AI machine vision

  • Jang, Yong-hun;Lee, Myung-sub
    • Journal of the Korea Society of Computer and Information
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    • v.27 no.4
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    • pp.27-36
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    • 2022
  • In this paper, to improve the conditions of the fish processing site, we propose a method to predict the cutting point of fish according to the target weight using AI machine vision. The proposed method performs image-based preprocessing by first photographing the top and front views of the input fish. Then, RANSAC(RANdom SAmple Consensus) is used to extract the fish contour line, and then 3D external information of the fish is obtained using 3D modeling. Next, machine learning is performed on the extracted three-dimensional feature information and measured weight information to generate a neural network model. Subsequently, the fish is cut at the cutting point predicted by the proposed technique, and then the weight of the cut piece is measured. We compared the measured weight with the target weight and evaluated the performance using evaluation methods such as MAE(Mean Absolute Error) and MRE(Mean Relative Error). The obtained results indicate that an average error rate of less than 3% was achieved in comparison to the target weight. The proposed technique is expected to contribute greatly to the development of the fishery industry in the future by being linked to the automation system.

A Study on the Application of RTLS Technology for the Automation of Spray-Applied Fire Resistive Covering Work (뿜칠내화피복 작업 자동화시스템을 위한 RTLS 기술 적용에 관한 연구)

  • Kim, Kyoon-Tai
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.79-86
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    • 2009
  • In a steel structure, spray-applied fire resistive materials are crucial in preventing structural strength from being weakened in the event of a fire. The quality control of such materials, however, is difficult for manual workers, who can frequently be in short supply. These skilled workers are also very likely to be exposed to environmental hazards. Problems with construction work such as this, which are specifically the difficulty of achieving quality control and the dangerous nature of the work itself, can be solved to some degree by the introduction of automated equipment. It is, however, very difficult to automate the work process, from operation to the selection of a location for the equipment, as the environment of a construction site has not yet been structured to accommodate automation. This is a fundamental study on the possibility of the automation of spray-applied fire resistive coating work. In this study, the linkability of the cutting-edge RTLS to an automation system is reviewed, and a scenario for the automation of spray-applied fire resistive coating work and system composition is presented. The system suggested in this study is still in a conceptual stage, and as such, there are many restrictions still to be resolved. Despite this fact, automation is expected to have good effectiveness in terms of preventing fire from spreading by maintaining a certain level of strength at a high temperature when a fire occurs, as it maintains the thickness of the fire-resistive coating at a specified level, and secures the integrity of the coating with the steel structure, thereby enhancing the fire-resistive performance. It also expected that if future research is conducted in this area in relation to a cutting-edge monitoring TRS, such as the ubiquitous sensor network (USN) and/or building information model (BIM), it will contribute to raising the level of construction automation in Korea, reducing costs through the systematic and efficient management of construction resources, shortening construction periods, and implementing more precise construction